• Title/Summary/Keyword: Aerospace industries

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Joint Design and Strength Evaluation of Composite Air Spoiler for Ship (선박용 복합재 에어 스포일러의 체결부 설계 및 강도 평가)

  • Pi, June-Woo;Jeon, Sang-Bae;Lee, Guen-Ho;Jo, Young-Dae;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.28 no.4
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    • pp.219-225
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    • 2015
  • Air spoiler, which can reduce the drag during operation, can be considered as a possible means to reduce carbon dioxide emission and to increase fuel efficiency. In this study, a composite air spoiler was designed and tested by static and repeated loads. The Green Water Pressure of 0.1 MPa a ship experiences during operation was perpendicularly applied to the air spoiler. Air spoiler was manufactured with sandwich panel which has glass fabric face and balsa core. Multiple sandwich panels were assembled to steel frame by bolt joint. The joint was designed to have bearing failure and examined by static and fatigue tests. Tests showed that the designed joint has enough margin of safety to endure joint failure. The developed sandwich panel to air spoiler is planned to be applied to a large scale commercial ship.

Proposal of a Fail-Safe Requirement Analysis Procedure to Identify Critical Common Causes an Aircraft System (항공기 시스템의 치명적인 공통 요인을 식별하기 위한 고장-안전 요구분석 절차 제안)

  • Lim, San-Ha;Lee, Seon-ah;Jun, Yong-Kee
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.50 no.4
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    • pp.259-267
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    • 2022
  • The existing method of deriving the fail-safe design requirements for the domestic developed rotary-wing aircraft system may miss the factors that cause critical system function failures, when being applied to the latest integrated avionics system. It is because the existing method analyzes the severity effect of the failures caused by a single item. To solve the issue, we present a systematic analysis procedure for deriving fail-safe design requirements of system architecture by utilizing functional hazard assessment and development assurance level analysis of SAE ARP4754A, international standard for complex system development. To demonstrate that our proposed procedure can be a solution for the aforementioned issue, we set up experimental environments that include common factors that can cause critical function failures of a system, and we conducted a cross-validation with the existing method. As a result, we showed that the proposed procedure can identify the potential critical common factors that the existing method have missed, and that the proposed procedure can derive fail-safe design requirements to control the common factors.

Elastic Wave Propagation in Monoclinic System Due to Harmonic Line Load

  • Kim, Yong-Yun
    • The Journal of the Acoustical Society of Korea
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    • v.17 no.2E
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    • pp.47-52
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    • 1998
  • An analysis of dynamic responses is carried out on monoclinic anisotropic system due to a buried harmonic line source. The load is in the form of a normal stress acting along an arbitrary axis on the plane of symmetry within the orthotropic materials: In case that the line load is acting along the symmetry axis normal to the plane of symmetry, plane wave equation is coupled with verital shear wave and longitudinal wave. However, if the line load is acting along an arbitrary axis normal to the plane of symmetry, plane wave equation is coupled with vertical shear wave, longitudinal wave and horizontal shear wave. We first considered the equation of motion in a reference coordinate system, where the line load is coincident with a symmetry axis of the orthotropic material. Then the equation of motion is transformed into one with respect to general coordinate system with azimuthal angle by using transformation tensor. Plane wave solutions of monoclinic systems are derived for infinite media. Finally complete solutions for the plane harmonic wave are obtained by calculating the inverse of the integral transforms, in which bulk wave poles are avoided by deforming the contour of the integration to the complex plane. Numerical results for examples of orthotropic material belonging to monoclinic symmetry are demonstrated.

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Modeling and multiple performance optimization of ultrasonic micro-hole machining of PCD using fuzzy logic and taguchi quality loss function

  • Kumar, Vinod;kumari, Neelam
    • Advances in materials Research
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    • v.1 no.2
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    • pp.129-146
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    • 2012
  • Polycrystalline diamond is an ideal material for parts with micro-holes and has been widely used as dies and cutting tools in automotive, aerospace and woodworking industries due to its superior wear and corrosion resistance. In this research paper, the modeling and simultaneous optimization of multiple performance characteristics such as material removal rate and surface roughness of polycrystalline diamond (PCD) with ultrasonic machining process has been presented. The fuzzy logic and taguchi's quality loss function has been used. In recent years, fuzzy logic has been used in manufacturing engineering for modeling and monitoring. Also the effect of controllable machining parameters like type of abrasive slurry, their size and concentration, nature of tool material and the power rating of the machine has been determined by applying the single objective and multi-objective optimization techniques. The analysis of results has been done using the MATLAB 7.5 software and results obtained are validated by conducting the confirmation experiments. The results show the considerable improvement in S/N ratio as compared to initial cutting conditions. The surface roughness of machined surface has been measured by using the Perthometer (M4Pi, Mahr Germany).

Estimation of Machinability Turning Process for Al7075-T6 by Cryogenic Heat Treatment (극저온 열처리된 Al7075-T6의 선삭특성 분석)

  • Lim, Hak Jin;Oh, Jeong Kyu;Kim, Pyeong Ho;Lee, Jong Hwan;Kim, Jeong Suk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.5
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    • pp.865-870
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    • 2013
  • In recent years, aluminum processing has been increasing in the aerospace, vehicle, airplane industries etc., because aluminum has abundant resources and has a high specific strength. Aluminum alloys have a high coefficient of thermal expansion therefore, it is necessary to consider the temperature problem in the cutting process. The objective of this research is to investigate the machinability of a hardened aluminum alloy Al7075-T6 by using cryogenic heat treatment. The machining test is conducted by comparing the cutting force and surface roughness, corresponding to various cutting conditions of depth of cut, cutting speed, and feed rate, with those of Al7075-T0.

New Database Table Design Program of Real Time Network for High Speed Train

  • Cho, Chang-Hee;Park, Min-Kook;Kwon, Soon-Man;Kim, Yong-Ju;Kim, Sung-Shin
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.2164-2168
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    • 2003
  • Real time control system such as in factory automation fields, defense field, aerospace, railway industries, financial trading and so forth, includes multiple computers on multiple nodes, and share data to process various actions and functions. This is similar to multitasking in a multiprocessor computer system. The task processing efficiency of such system is proportionally increased by process speed of each process computer. And also it is greatly influenced by communication latencies of each node. To provide proper operation of such real time system, a network that can guarantee deterministic exchange of certain amount of data within a limited time is required. Such network is called as a real time network. As for modern distributed control system, the timeliness of data exchange gives important factor for the dynamics of entire control system. In a real time network system, exchanged data are determined by off-line design process to provide the timeliness of data. In other word, designer of network makes up a network data table that describes the specification of data exchanged between control equipments. And by this off-line design result, the network data are exchanged by predetermined schedule. First, this paper explains international standard real time network TCN (Train Communication Network) applied to the KHST (Korean High Speed Train) project. And then it explains the computer program developed for design tool of network data table of TCN.

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A Study on the Design and Validation of Switching Control Law (전환제어법칙 설계 및 검증에 관한 연구)

  • Kim, Chong-Sup
    • Journal of Institute of Control, Robotics and Systems
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    • v.17 no.1
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    • pp.54-60
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    • 2011
  • The flight control law designed for prototype aircraft often leads to degraded stability and performance, although developed control law verify by non-real time simulation and pilot based evaluations. Therefore, the proper evaluation methods should be applied such that flight control law designed can be verified in real flight environment. The one proposed in this paper is IFS (In-Flight Simulator). Currently, this system has been implemented into the F-18 HARV (High Angle of Attack Research Vehicle), SU-27 and F-16 VISTA (Variable stability In flight Simulation Test Aircraft) programs. The IFS necessary switching control law such as fader logic and integrator stand-by mode to reduce abrupt transient and minimize the integrator effect for each flight control laws switching. This paper addresses the concept of switching mechanism with fader logic of "TFS (Transient Free Switch)" and stand-by mode of "feedback type" based on SSWM (Software Switching Mechanism). And the result of real-time pilot evaluation reveals that the aircraft is stable for inter-conversion of flight control laws and transient response is minimized.

Experimental Characterization of Turning Process of Titanium Alloy Using Cryogenic Cooling and Nanofluid Minimum Quantity Lubrication (극저온 냉각 및 나노유체 극미량 윤활을 적용한 티타늄 합금의 선반 절삭가공 특성에 관한 연구)

  • Kim, Jin Woo;Kim, Jung Sub;Lee, Sang Won
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.3
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    • pp.185-189
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    • 2017
  • Recently, titanium alloys have been widely used in aerospace, biomedical engineering, and military industries due to their high strength to weight ratio and corrosion resistance. However, it is well known that titanium alloys are difficult-to-cut materials because of a poor machinability characteristic caused by low thermal conductivity, chemical reactivity with all tool materials at high temperature, and high hardness. To improve the machinability of titanium alloys, cryogenic cooling with LN2 (Liquid Nitrogen) and nanofluid MQL (Minimum Quantity Lubrication) technologies have been studied while turning a Ti-6Al-4V alloy. For the analysis of turning process characteristics, the cutting force, the coefficient of friction, and the surface roughness are measured and analyzed according to varying lubrication and cooling conditions. The experimental results show that combined cryogenic cooling and nanofluid MQL significantly reduces the cutting forces, coefficients of friction and surface roughness when compared to wet condition during the turning process of Ti-6Al-4V.

A Study on the Elevator Spar Improvement for the Operating Aircraft (장기 운영항공기 승강타 날개보 구조개선 연구)

  • Shim, Daisung;Kim, Mantae;Yeom, Hyowon;Im, Dongmin;Kim, Youngjin;Uhm, Wonseop
    • Journal of the Korea Institute of Military Science and Technology
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    • v.19 no.6
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    • pp.675-680
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    • 2016
  • This is a study for the improvement of the defected elevator spar in operating aircraft. The elevator spar web holes were analyzed to find out the cause of the cracks. The fatigue striations were observed and the cracks occurred by the repetitive stresses during the elevator works. Also the outboard connection structure of the elevator and horizontal stabilizer was more weak shape than the inboard. The design changes were recommended and the analyses were performed to verify the improvement of the changed shapes.

The Characteristics Analysis and Manufacture of Metal Explosive(ZPP) on PMD (PMD용 금속화약(ZPP) 제조 및 특성분석)

  • Shim, Jungseob;Kim, Sangbaek;Ahn, Gilhwan;Kim, Junhyung
    • Journal of the Korean Society of Propulsion Engineers
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    • v.20 no.3
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    • pp.25-31
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    • 2016
  • This research investigated the manufacturing process and characteristics analysis of ZPP(Zirconium Potassium Perchlorate) as pyrotechnic are commonly found in the aerospace, defense, and automotive industries. A solid pyrotechnic mixture is composed of an oxidizing agent, fuel, and binder. Precipitation process was used to uniformly mix the raw material. Through the analysis of the material characteristics and thermal response is designed optimum ratio by NASA CEA program. It was compared by performing the evaluation of these size, shape and calorimetry characteristics.