• Journal of the Korean Society for Precision Engineering
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• v.32 no.10
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• pp.891-896
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• 2015

In order to protect the environment, using light material is becoming more and more attractive within the automobile industry. Aluminum alloys are the best and lightest metallic materials used in the automotive, electron, and aerospace industries. Al alloy and SGARC were joined by cold metal transfer (CMT) welding, using AlSiMn4 as a filler. Results showed that dissimilar metals from the Al 6000 series/SGARC could be successfully joined by CMT under proper processing parameters. The micro-hardness value of 125Hv was obtained at an interface.

• Journal of the Korea Convergence Society
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• v.7 no.4
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• pp.181-190
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• 2016

The objective of this study is to find the effective stiffness and compressive strengths of a unit-cell pinwheel truss and double pinwheel truss model designed following a double helical geometry similar to that of the DNA (deoxyribonucleic acid) structure in biology. The ideal solution for their derived relative density is correlated with a ratio of the truss thickness and length. To validate the relative stiffness or relative strength, ABAQUS software is used for the computational model analysis on five models having a different size of truss diameter from 1mm to 5mm. Applied material properties are stainless steel type 304. The boundary conditions applied were fixed bottom and 5 mm downward displacement. It was assumed that the width, length, and height are all equal. Consequently, it is found that the truss model has a lower effective stiffness and a lower effective yielding strength.

• IE interfaces
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• v.21 no.1
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• pp.75-84
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• 2008

It is a difficult task for decision makers(DMs) to choose an appropriate release plan which balances the conflicts between water storage and hydro-electric energy generation in a multi-reservoir operation problem. In this study, we proposed a DEA-based ranking procedure by which the DM can rank the potential alternatives and select the best solution among the Pareto-optimal solutions. The proposed procedure can resolve the problem of mix inefficiency that may cause errors in measuring the efficiency of alternatives. We applied the proposed procedure to the multi-reservoir operation problem for the Geum-River basin and could choose the best efficient solution from the Pareto-set which were generated by the Coordinated Multi-Reservoir Operating Model.

• Journal of Welding and Joining
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• v.9 no.1
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• pp.48-57
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• 1991

Welding of dissimilar materials is an area of growing importance in the automotive, aerospace, electronics medical and other domestic appliance industries. This study investigated the ultrasonic welding of dissimilar polymers. Two amorphous and two semicrystalline polymers were used, utilizing all possible welding combinations. For each combination of dissimilar materials, the weldabilitys of the joint was evaluated as a function of weld time, amplitude of vibration and pressure. The joint was also examined microscopically to analyze the melting and flow of the materials. It was generally around found that welding of amorphus polymers resulted in very poor joints. Welding of the amorphous polymers together and welding of the semicrystalline polymers together produced good joints.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.9
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• pp.71-77
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• 2020

In recent years, as a consequence of the technological advancements in the automobile industry and changes in consumer demands, the reduction of noise inside vehicles rather than vehicle performance has increasingly become an important factor of interest. To date, most studies have focused on noise and vibration reduction techniques for the engine and drive system of vehicles. In this research, a comparative analysis for reducing the effect of vehicle seatbelts on the transient response is performed using the test of vehicle conditions and transient response analysis in accordance with seatbelt conditions. After the sensitivity analysis, the specifications for improvement were designed based on the transient response analysis. It was confirmed that the transient response characteristics were improved by the transient response analysis and vehicle conditions test. Through computer-aided engineering, the transient response characteristics of seatbelts were checked with less cost and time.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.45 no.6
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• pp.473-480
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• 2017

Military helicopters are equipped with OBIGGS System to prevent an explosion caused by the projectile. OBIGGS warning lights up should only operate when sensing fault, but it frequently worked without malfunction in the initial production process and the design improvements were required. In this paper, the cause of OBIGGS abnormal warning lights up was reviewed, the improvements were established and proven.

• Transactions of the Korean Society of Automotive Engineers
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• v.9 no.5
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• pp.188-194
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• 2001

Metal matrix composites with whisker reinforcements have significant potential for demanding mechanical applications including defense, aerospace, and automotive industries. Especially, metal matrix composites, which are reinforced with aluminum borate whisker, have been used for the part of piston head in automobile because of good specific strength and wear resistance. Aluminum alloy-based metal matrix composites with whisker reinforcements have been produced using squeeze casting method, which is kind of an infiltration method. In this study, AC4CH-based metal matrix composites with $Al_{18}B$_4$O_{33}$ reinforcement have been produced using squeeze casting method, after T6 heat treatment, we evaluated mechanical properties of matrix and MMC composite were evaluated.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.12
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• pp.7-13
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• 1999

The potential for growth and the future impact of Rapid Prototyping that it will have on the product development cycle are enormous. Since making tools, precedes making parts, Rapid Tooling becomes widely used in automobile, aerospace, electronic, and other industries. In this study, master models formed by Rapid Prototyping of Stereolithography have been applied for vacuum casting to obtain silicone patterns which have transformed into epoxy models. The epoxy models have been measured to check dimension errors, and tested their functions. These checking and measurement have provided information on plastic injection possibilities and data for die design, Temporary die making with the materials of Aluminum/Epoxy and powder injection metal (PIM) has also been discussed in terms of hardness, surface roughness, and SEM microstructures.

• Journal of the Korean Society for Precision Engineering
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• v.24 no.12
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• pp.111-118
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• 2007

Hydroforming is a cost-effective way of shaping malleable metals such as steel into lightweight, structurally stiff and strong pieces. With the increased use of the hydroformed components in automotive and aerospace industries, it is important to know the variations of the mechanical properties in the hydroforming process far the safe and durable design purposes. The principal goal of this paper is to suggest a procedure to evaluate the variations of tensile and fatigue properties before and after a hydroforming process. A miniature specimen, which is 0.2 mm thick and 2.3 mm wide, is devised and tested to measure local mechanical properties. The effects of specimen size, defects, surface roughness, and hydroforming on the tensile and fatigue behaviors are discussed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.1070-1073
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• 2004

This paper is on the development of a system for removing membranes which is designed exclusively for aircraft components. Membrane removal solution is a most critical issue in aerospace industries since a method of manufacturing the components tends to be changed from fabrication of many parts to cutting into one body. The cutting method inevitably produces a huge amount of chips and then membranes remain in the body. The membrane removal process, as a result, becomes an important issue since it is directly related to productivity. We tried to develop a new machine which will replace the conventional method that uses a handy tool. The machine has been designed for a cutting tool set to follow the unique shape of the slot in the body by a cam follower and cut the membrane automatically. The design has been checked by structural analysis: stress and vibration analysis. A prototype test has been finished. This paper summarizes a series of development process of the deburring machine and some design issues are discussed.