• Title/Summary/Keyword: Aero-Engine

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Status of Combustor Development for Industrial Gas Turbine (산업용 가스터빈 연소기 개발 현황)

  • Ahn, Chulju;Park, Heeho;Kim, Min-Ki;Kim, Myeonghyo;Jung, Seungchai;Kim, Kitae;Shon, Youngchang
    • 한국연소학회:학술대회논문집
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    • 2013.06a
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    • pp.113-116
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    • 2013
  • The Samsung Techwin has been developed the various types of combustor and fuel nozzle frontal devices for the aero engine and small scale industrial gas turbines. Currently, we have been developed the highly heat capacity and long-lived gas turbine combustor based on the short-lived combustor and fuel injector technologies. In this paper, the market trends and the information on the survey of an advanced gas turbine combustor were introduced for the development of large scale gas turbine combustor and fuel nozzle assembly.

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Shape Optimization and Reliability Analysis of the Dovetail of the Disk of a Gas Turbine Engine (가스터빈엔진 디스크의 도브테일 형상 최적화와 신뢰도 해석)

  • Huh, Jae-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.4
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    • pp.379-384
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    • 2014
  • The most critical rotating parts of a gas turbine engine are turbine blades and disc, given that they must operate under severe conditions such as high turbine inlet temperature, high speeds, and high compression ratios. Owing to theses operating conditions and high rotational speed energy, some failures caused by turbine disks and blades are categorized into catastrophic and critical, respectively. To maximize the margin of structural integrity, we aim to optimize the vulnerable area of disc-blade interface region. Then, to check the robustness of the obtained optimized solution, we evaluated structural reliability under uncertainties such as dimensional tolerance and fatigue life variant. The results highlighted the necessity for and limitations of optimization which is one of deterministic methods, and pointed out the requirement for introducing reliability-based design optimization which is one of stochastic methods. Thermal-structural coupled-filed analysis and contact analysis are performed for them.

A Study on Variations of the Low Cycle Fatigue Life of a High Pressure Turbine Nozzle Caused by Inlet Temperature Profiles and Installation Conditions (고압터빈 노즐에서 입구온도분포와 장착조건에 따른 저주기 피로 수명 영향에 대한 연구)

  • Huh, Jae Sung;Kang, Young Seok;Rhee, Dong Ho;Seo, Do Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.11
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    • pp.1145-1151
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    • 2015
  • High pressure components of a gas turbine engine must operate for a long life under severe conditions in order to maximize the performance and minimize the maintenance cost. Enhanced cooling design, thermal barrier coating techniques, and nickel-base superalloys have been applied for overcoming them and furthermore, material modeling, finite element analysis, statistical techniques, and etc. in design stage have been utilized widely. This article aims to evaluate the effects on the low cycle fatigue life of the high pressure turbine nozzle caused by different turbine inlet temperature profiles and installation conditions and to investigate the most favorable operating condition to the turbine nozzle. To achieve it, the structural analysis, which utilized the results of conjugate heat transfer analysis as loading boundary conditions, was performed and its results were the input for the assessment of low cycle fatigue life at several critical zones.

Numerical simulation and investigation of jet impingement cooling heat transfer for the rotor blade

  • Peiravi, Amin;Bozorg, Mohsen Agha Seyyed Mirza;Mostofizadeh, Alireza
    • Advances in aircraft and spacecraft science
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    • v.7 no.6
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    • pp.537-551
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    • 2020
  • Investigation of leading edge impingement cooling for first stage rotor blades in an aero-engine turbine, its effect on rotor temperature and trailing edge wake loss have been undertaken in this study. The rotor is modeled with the nozzle for attaining a more accurate simulation. The rotor blade is hollowed in order for the coolant to move inside. Also, plenum with the 15 jet nozzles are placed in it. The plenum is fed by compressed fresh air at the rotor hub. Engine operational and real condition is exerted as boundary condition. Rotor is inspected in two states: in existence of cooling technique and non-cooling state. Three-dimensional compressible and steady solutions of RANS equations with SST K-ω turbulent model has been performed for this numerical simulation. The results show that leading edge is one of the most critical regions because of stagnation formation in those areas. Another high temperature region is rotor blade tip for existence of tip leakage in this area and jet impingement cooling can effectively cover these regions. The rotation impact of the jet velocity from hub to tip caused a tendency in coolant streamlines to move toward the rotor blade tip. In addition, by discharging used coolant air from the trailing edge and ejecting it to the turbines main flow by means of the slot in trailing edge, which could reduce the trailing edge wake loss and a total decrease in the blade cooling loss penalty.

An Experimental Study on Transient Heat Transfer Characteristics of Gas Turbine Cooled Vane by Using Liquid Crystal Thermography (가스터빈 냉각 베인에서 감온액정을 이용한 과도적 열전달 특성에 관한 실험적 연구)

  • Suh Nam-Kyu;Chang Tae-Hyun
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.1
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    • pp.22-29
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    • 2006
  • Gas turbine engine among Principal internal combustion engines has been mainly applied as an aero and industrial Power plant. In order to increase its thermal efficiency. it has been raised their pressure ratio of compressor and the turbine inlet temperature. To operate above the limit temperature of turbine material, turbine nozzle vanes should be cooled. For this the cooling air is bled from the compressor section of 9as turbine. Meanwhile, to keep high thermal efficiency of 9as turbine, turbine vanes are to be cooled by using small cooling air Therefore, the complex cooling passages are requested to be designed and evaluated the effectiveness of vane cooling by measuring turbine vane temperature. But it is very difficult or impossible for us to measure local turbine temperatures at actual temperature When local heat transfer coefficients are known these can be calculated, therefore this study has been investigated on obtaining these coefficients of turbine vane at room temperature using TLC.

Performance Load Balancing and Sensitivity Analysis of Ramjet/Scramjet for Dual-Combustion/Dual-Mode Ramjet Engine Part I. Performance Load Balancing (이중램제트(이중연소/이중모드)엔진을 위한 램제트/스크램제트의 작동영역분배 및 성능민감도분석 Part I. 작동영역분배)

  • Kim, Sun-Kyoung;Jeon, Chang-Soo;Sung, Hong-Gye;Byen, Jong-Ryul;Yoon, Hyun-Gull
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.6
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    • pp.586-595
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    • 2010
  • An analytical study based on physical understandings and aero-thermodynamic theories was conducted to observe the performance characteristics and to derive the essential design parameters of dual ramjet(dual-combustion/dual-mode) propulsion for wide Mach number. The performances and operating limitations of the engines with two types combustors, such as constant pressure- and constant area- combustor, over various flight Mach numbers was investigated. Finally, the transition Mach number from ramjet to scramjet was carried out to optimize performance load balancing of ramjet and scramjet.

Adaptive location of repaired blade for multi-axis milling

  • Wu, Baohai;Wang, Jian;Zhang, Ying;Luo, Ming
    • Journal of Computational Design and Engineering
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    • v.2 no.4
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    • pp.261-267
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    • 2015
  • Free-form blades are widely used in different industries, such as aero-engine and steam turbine. Blades that are damaged during service or have production deficiencies are usually replaced with new ones. This leads to the waste of expensive material and is not sustainable. However, material and costs can be saved by repairing of locally damaged blades or blades with localized production deficiencies. The blade needs to be further machined after welding process to reach the aerodynamic performance requirements. This paper outlines an adaptive location approach of repaired blade for model reconstruction and NC machining. Firstly, a mathematical model is established to describe the localization problem under constraints. Secondly, by solving the mathematical model, localization of repaired blade for NC machining can be obtained. Furthermore, a more flexible method based on the proposed mathematical model and the continuity of the deformation process is developed to realize a better localization. Thirdly, by rebuilding the model of the repaired blade and extracting repair error, optimized tool paths for NC machining is generated adaptively for each individual part. Finally, three examples are given to validate the proposed method.

Measuement of Temperature Probability Density Functions Variation in a Flame Near Fuel Nozzle of Gas Turbine Combustor Sector Rigs by CARS Thermometry (CARS 장치를 이용한 가스 터빈 연소기의 연료노즐 근처 화염 온도 분포 변화측정)

  • Park, Chul-Woung;Lee, Jong-Ho;Han, Yeoung-Min;Ko, Young-Sung;Lee, Kang-Yeop;Kim, Hyung-Mo;Lee, Soo-Yong;Yang, Soo-Seok;Lee, Dae-Sung;Jeon, Chung-Hwan;Chang, Young-June;Shin, Hyun-Dong;Hahn, Jae-Won
    • Journal of the Korean Society of Combustion
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    • v.7 no.2
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    • pp.7-14
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    • 2002
  • The probability density functions (PDF) of temperature were measured by coherent anti-Stokes Raman Spectroscopy (CARS) in flames of gas turbine combustor sector rig of an aero-engine. The combustor was operated at simulated ground idle conditions with standard kerosene fuel. Temperature PDFs had been measured near fuel nozzle with change of rotation of a swirler and existence of a prefilmer. The characteristic features of temperature PDFs showed the variation of combustion configurations at four experimental conditions. Without a prefilmer, large recirculation of high temperature gas was expected in the co-flow condition and un vaporized fuel fragments were detected in the counter-flow condition. With a prefilmer, the enhanced mixing increased combustion intensity near fuel nozzle in the counter-flow condition and the flame was attached far from the fuel nozzle in the co-flow condition.

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Study on Tooth Micro-geometry Optimization of Rear Gear Set in 2 Speed Planetary Gear Reducer (2단 유성기어 감속기의 후부기어 치형수정에 관한 연구)

  • Jeon, Min-Hyung;Kim, Lae-Sung;Noh, Seung-Yoon;Zhen, Qin;Choi, Chang;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.1-6
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    • 2017
  • Gear tooth micro-geometry modifications include the intentional removal of material from the gear teeth flanks, so that the shape is no longer a perfect involute. If the gear shapes are perfect, then the gear tooth meshing is better, therefore the gears will transmit input torque in a more efficient manner without the generation of high frequency engine fluctuation noise. In this paper, we study tooth micro-geometry optimization of rear gear set in 2 speed planetary gear reducers. Analysis revealed problems which are need of modification. Based on the results, tooth micro-geometry was used to deal with load distributions on the rear gear set.

A Proposal of Remaining Useful Life Prediction Model for Turbofan Engine based on k-Nearest Neighbor (k-NN을 활용한 터보팬 엔진의 잔여 유효 수명 예측 모델 제안)

  • Kim, Jung-Tae;Seo, Yang-Woo;Lee, Seung-Sang;Kim, So-Jung;Kim, Yong-Geun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.4
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    • pp.611-620
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    • 2021
  • The maintenance industry is mainly progressing based on condition-based maintenance after corrective maintenance and preventive maintenance. In condition-based maintenance, maintenance is performed at the optimum time based on the condition of equipment. In order to find the optimal maintenance point, it is important to accurately understand the condition of the equipment, especially the remaining useful life. Thus, using simulation data (C-MAPSS), a prediction model is proposed to predict the remaining useful life of a turbofan engine. For the modeling process, a C-MAPSS dataset was preprocessed, transformed, and predicted. Data pre-processing was performed through piecewise RUL, moving average filters, and standardization. The remaining useful life was predicted using principal component analysis and the k-NN method. In order to derive the optimal performance, the number of principal components and the number of neighbor data for the k-NN method were determined through 5-fold cross validation. The validity of the prediction results was analyzed through a scoring function while considering the usefulness of prior prediction and the incompatibility of post prediction. In addition, the usefulness of the RUL prediction model was proven through comparison with the prediction performance of other neural network-based algorithms.