• Title/Summary/Keyword: Advanced Manufacturing

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Structural Analysis on Door Hinge of Car (자동차 도어 힌지의 구조해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.2
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    • pp.33-39
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    • 2010
  • The thickness of original hinge model is changed for structural stability in this study. The front end with the largest deformation of 9.8813 mm or the rear middle part with the largest equivalent stress of 6082.6 MPa is respectively shown at door hinge. The lower part of joint pin head with the largest deformation of 0.17499 mm and the largest equivalent stress of 1540.2 MPa are shown. The advanced model with more thickness and stability is shown to have smaller displacement in half and smaller equivalent stress by 3 times by comparing with the original model.

Global Stage of Reproducibility Experiment for Single Point Diamond Turning (초정밀 선삭가공을 위한 글로벌스테이지의 재현성 실험)

  • Park, Dae-Kwang;Kwak, Nam-Su;Kwon, Dae-Ju;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.6
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    • pp.982-988
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    • 2013
  • With conventional positioning apparatus, it is very difficult to simultaneously achieve the desired driving range and precision at the sub-micrometer level. Generally, lead screw and friction drive, etc., have been used as servo control systems. These have large driving ranges, and high-speed positioning is feasible. In this study, we present a global servo system controlled by a laser interferometer acting as a displacement measurement sensor for achieving positioning accuracy at the sub-micrometer level.

Characterization of ultra Precision Grinding Plate for GMR Head Manufacturing by Measuring Frictional Force (마찰력 측정을 통한 GMR 헤드 제작용 초정밀 연마판의 특성화)

  • 노병국;김기대
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.7
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    • pp.78-83
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    • 2003
  • Characterization of an ultra precision grinding plate for GMR head manufacturing is performed by measuring frictional forces between the grinding plate and the advanced ceramic Two kinds of methods of producing the precision grinding plates are presented: texturing and micro-channeling. Texturing is effective in terms of production time but micro-channeling excels in quality control. It is found that the frictional coefficient of a precision grinding plate decreases as the impregnation of diamond grain onto the precision-grinding plate progresses, and remains unchanged once the impregnation process is successfully completed, even after 100 revolutions of the precision-grinding plate against the advanced ceramic under 40 N of normal force. Therefore, the measurement of the frictional coefficient can replace costly and time-consuming process of estimating the level of impregnation of diamond grain on the precision-grinding plate, which has been performed by using scanning electron microscope, and be employed as an index to determine the level of impregnation of diamond grain.

A scheduling problem of manufacturing two types of components at a two-machine pre-assembly stage

  • Sung, Chang-Sup;Yoon, Sang-Hum
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1996.10a
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    • pp.307-309
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    • 1996
  • This paper analyses a deterministic scheduling problem concerned with manufacturing two types of components at a pre-assembly stage which consists of two independent feeding machines each producing its own type of component. Each type represents a unique component which may have variations in its size or quality. Therefore, the completion time of each component depends on both its type and quality (size) variations. Such manufactured components are subsequently assembled into various component dependent products. The problem has the objective measure of minimizing the total weighted completion time of a finite number of jobs(products) where the completion time of each job is measured by the latest completion time of its two components at the pre-assembly stage. The problem is shown to be NP-complete in the strong sense. A WSPT rule coupled with a machine-aggregation idea is developed for good heuristics which show the error bound of 2.

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Photolithographic Method of Patterning Barrier Ribs for PDP by Green Sheet

  • Park, Lee-Soon;Jang, Dong-Gyu;Hur, Young-June;Lee, Sung-Ho;Kim, Duck-Gon;Kwon, Young-Hwan
    • 한국정보디스플레이학회:학술대회논문집
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    • 2005.07b
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    • pp.1225-1228
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    • 2005
  • Barrier ribs in the plasma display panel(PDP) function to maintain the discharge space between the glass plates as well as to prevent optical crosstalk. Patterning of barrier ribs is one of unique processes for making PDP. In this work photosensitive barrier rib pastes were prepared by incorporating binder polymer, solvent, functional monomers photoinitiator, and barrier rib powder of which surface was treated with fumed silica particles. Study on the function of materials for the barrier rib paste were undertaken. After optimization of paste formulation and photolithographic process, it was found that photolithographic patterning of barrier ribs with photosensitive barrier rib green sheet could be used in the fabrication of high resolution PDP.

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A Study on Characteristic Analysis of C-Plate Cover and Examination of Weak Parts (C-Plate 커버의 구조해석 및 취약부 규명)

  • 김옥구;송준엽;강재훈;박화영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.373-377
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    • 2003
  • Recently, advanced manufacturing systems with high speed and intelligence have been developed for the betterment of machining ability. In this case, reliability prediction work with motion characteristic evaluation of sliding cover(C-plate, Bellows, etc) has also important role from design procedure to manufacturing and assembly process. Accordingly in this study, H/W test-bed system for reliability evaluation of sliding cover has been developed to obtain proper reference data for design of new model, prevention trouble (failure mode), and improvement of quality and lift cycle extremely for advanced mother machinery.

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Advanced Pad Conditioner Design for Oxide/Metal CMP

  • Hwang Tae-Wook;Baldoni Gary;Tanikella Anand;Puthanangady Thomas
    • Transactions on Electrical and Electronic Materials
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    • v.7 no.2
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    • pp.62-66
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    • 2006
  • Advanced CMP conditioner design requires investigations of key conditioner manufacturing parameters and their effects on pad surface and then wafer performance. In the present investigation, diamond shape, concentration, distribution, and other key manufacturing parameters are considered to improve CMP process stability and conditioner life. Self avoiding random distribution ($SARD^{TM}$) of diamond abrasives has been developed and both numerical simulation and experimental results show very stable and reliable polishing performance.

Measurement of metal materials structure by using the manufactured Scanning Confocal Microscopy (초소형 공초점 현미경의 제작과 금속의 구조 측정)

  • Seo, Myeong-Hee;Kim, Jong-Bae;Kwon, Nam-Ic
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.11
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    • pp.52-57
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    • 2008
  • We demonstrate the operation of an apparatus that we call the laser scanning confocal microscopy. It is valuable tool of the investigations for imaging process. We measured the thin metal structure through the SCM manufacture. Confocal microscopy offers several advantages including shallow depth of field, elimination of out-of-focus glare, and the ability to collect serial optical sections from thick specimens than conventional optical microscope. This research is manufactured of scanning confocal microscopy and after measured of metal materials structure.

Development of an automated system for water-hydraulic and leakage test of pressure vessels

  • Kim, Dong-Soo;Lee, Won-Hee
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.1
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    • pp.55-59
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    • 2004
  • This study developed a fully automated test system for pressure vessels, containing such as oxygen, nitrogen, which is widely used in many industries. The pressure vessel test has three major parts including weight measurement test, water-hydraulic test and leakage test followed by cleaning and drying. The control system for these tests consists of three parts: a PLC, a monitoring system and a database management system. The PLC oversees overall control of test machines, while the monitoring system measures and displays weight, pressure, flow etc. for every situations, and the database management system stores test data. These three modules are designed to communicate with one another at 1 Hz frequency alerting problematic situations to the operator. The system has gone through actual field tests for verification of performances.

Characterization of Fiber Direction Influence in CFRP Composites Using Advanced NDE Techniques

  • Im, Kwang-Hee;Jang, Ju-Hwan;Back, Chong-Gui;Jeong, Ok-Su;Hsu, David K.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.6
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    • pp.1003-1007
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    • 2012
  • A nondestructive technique would be very useful. Advanced NDE T-ray (terahertz ray) techniques of technology and instrumentation has provided a probing field on the electromagnetic spectrum. However, the T-ray is limited in order to penetrate a conducting material to some degree. Here, the T-ray would not go through easily the CFRP composite laminates since carbon fibers are electrically conducting while the epoxy matrix is not. So, investigation of terahertz time domain spectroscopy (THz TDS) was made and reflection and transmission configurations were studied for a 48-ply thermoplastic PPS(poly-phenylene sulfide)-based CFRP solid laminate. It is found that the electrical conductivity of CFRP composites depends on the direction of unidirectional fibers.