• 한국재료학회지
• /
• 제30권11호
• /
• pp.627-635
• /
• 2020

3D printing technology is a processing technology in which 3D structures are formed by fabricating multiple 2D layers of materials based on 3D designed digital data and stacking them layer by layer. Although layers are stacked using inkjet printing to release various materials, it is still rare for research to successfully form a product as an additive manufacture of multi-materials. In this study, dispersion conditions are optimized by adding a dispersant to an acrylic monomer suitable for inkjet printing using Co₃O₄ and Al₂O₃. 3D structures having continuous composition composed of a different ceramic material are manufactured by printing using two UV curable ceramic inks whose optimization is advanced. After the heat treatment, the produced structure is checked for the formation and color of the desired crystals by comparing the crystalline analysis according to the characteristics of each part of the structure with ceramic pigments made by solid phase synthesis method.

• 한국기계가공학회지
• /
• 제21권8호
• /
• pp.66-71
• /
• 2022

Metal additive manufacturing (AM) has revolutionized several manufacturing industries. AM can generate large-scale metal components and produce complex geometries close to net-shapes. WAAM is an AM technology that has garnered considerable interest among industries owing to its economics and relatively high deposition rates. However, the heat accumulation in the weld bead during deposition triggers distortion and residual stress. To address these problems, various methods of interpass pressure rolling systems have been suggested in recent research. In addition, combining the rolling and WAAM processes can mitigate residual stresses. The constant-pressure rolling of the interlayer also affect the microstructure. The coarse microstructure of the as-deposited sample was altered to finer equiaxed grains via these methods. However, the bead-shape accuracy of the interlayer constant-pressure method does not consider the heat accumulation in each layer. Therefore, this study develops an interpass variable pressure rolling system that considers the heat accumulation of each layer. The interpass variable pressure rolling system comprises deposition, detection, pressure, and transport units. Finally, verification tests are performed on the interpass variable-pressure rolling system (at 500 kg) with the WAAM process, and the obtained results are discussed.

• 적정기술학회지
• /
• 제7권2호
• /
• pp.188-195
• /
• 2021

최근에 4차 산업 혁명을 견인하기 할 수 있는 다품종 소량을 위한 주요 제조 기술로써 적층 제조 공정이 부각 되고 있다. 적층 제조 공정의 층별 적층 특성은 상대적으로 저비용으로 3차원 형상과 기능성을 가진 실제 제품을 쾌속 제작할 수 있다. 이 논문의 목적은 개발 도상국들을 위한 적층 제조 공정의 적정 기술 분야 적용성에 대한 고찰이다. 적층 제조 공정의 적정 기술 적용 예들에 대한 조사/분석을 수행하여, 적층 제조 공정의 적정 기술 분야 실제 활용 가능성에 대하여 고찰하였다. 또한, 적층 제조 공정의 적정 기술 분야에 대한 주요 적용 예들을 소개하였다. 최종적으로 개발 도상국에서 적층 제조 기술을 이용한 실제적 제품 생산에 관련된 적정 기술 측면의 향후 발전 방향에 대하여 토론하였다.

• Membrane and Water Treatment
• /
• 제5권2호
• /
• pp.109-122
• /
• 2014

Polyvinylidene fluoride (PVDF) hollow fiber membrane is widely used for water treatment. However, the weak mechanical strength of PVDF limits its application. To enhance its tensile strength, a double-layer composite hollow fiber membrane, with PVDF and polyetherimide as the external and inner layers, respectively, was successfully prepared through phase inversion technique. The effects of additive content, air gap distance, N,N-dimethyl-acetamide content in the inner core liquid, and the temperature of external coagulation bath on the membrane structure, permeation flux, rejection, tensile strength, and porosity were determined. Experimental results showed that the optimum preparation conditions for the double-layer composite hollow fiber membrane were as follows: PEG-400 and PEG-600, 5 wt%; air gap distance, 10 cm; inner core liquid and the external coagulation bath should be water; and temperature of the external coagulation bath, 40 C. A single layer PVDF hollow fiber membrane (without PEI layer) was also prepared under optimum conditions. The double-layer composite membrane remarkably improved the tensile strength compared with the single-layer PVDF hollow fiber membrane. The permeation flux, rejection, and porosity were also slightly enhanced. High-tensile strength hollow fiber PVDF ultrafiltration membrane can be fabricated using the proposed technique.

• 한국표면공학회지
• /
• 제30권1호
• /
• pp.23-32
• /
• 1997

The electrolytic boronizing on carbon steels in the mixture of $Na_2B_4O_7$ and NaCl was conducted at 750~$950^{\circ}C$ for 1~6 hours under 0.5A/$\textrm{cm}^2$ current density. The micorostructrure and microheredness of boronized layer was also studien. The effect of the additive such as $CaCl_2$ or NaOH on the formation of boronized layer was also investigated. The boronized layer were composed of two sublayers, i.e., FeB and $Fe_2B$ , which have tooth structure. the average layer thinknesses of the low carbon steel and SM45C boronized at $900^{\circ}C$ for 4hours were 153 and 138 $\mu\textrm{m}$, respectively. The thickness of the twosublayers was significantly increased with increasing boronizing temperature. To obtain a single $Fe_2B$ layer without FeB sublayer, the boronized materials ware homegenized at $950^{\circ}C$ for 4 hours. It was fount that the single layer with a microhardness Hv$\thickapprox$ 1120 -1250 was formed. The calculated activation energies for formation of boronized layer on the low carbon steel and SM45C were 18.7 and 12.6 Kcal/mol, respectively.

• 분석과학
• /
• 제6권2호
• /
• pp.167-180
• /
• 1993

Pack cementation법을 이용하여 한국과학기술연구원에서 개발한 세계 최강의 고운 단조용 초내열합금인 KM 1557에 내산화성이 우수한 알루미나이드 코팅층 제조시 코팅처리 변수들이 코팅층의 형성과정에 미치는 영향을 연구하였다. 알루미나이드 코팅처리는 pure 알루미늄 분말을 사용한 high-activity process와 Codep 합금분말을 사용한 low-activity process로 나누어 실시하였다. High-activity process의 경우 활성제의 종류와 첨가량 및 알루미늄의 첨가량에 따라 알루미늄의 증착속도와 알루미나이드 코팅층의 형성속도 및 단면조직은 큰 영향을 받는다. Low-activity process의 경우 알루미늄의 증착속도와 알루미나이드 코팅층의 형성속도 및 단면조직은 활성제의 종류에 전혀 영향을 받지 않으며 단조 활성제의 첨가량에 영향을 받는다. 그러나 활성제의 종류에 따라 코팅층의 표면조직의 결정립 크기가 달라진다. 알루미늄의 활동도에 관계없이 알루미늄의 증착속도는 시간의 평방근에 비례하며, 활성제의 종류에 따라 parabolic rate constants인 $K_p$값이 달라진다. High-activity process의 경우 알루미늄 증착에 필요한 활성화에너지는 활성제의 종류에 따라 달라지나, low-activity process의 경우 활성제의 종류에 관계없이 알루미늄의 증착에 필요한 활성화에너지는 약 12~14 Kcal/mole 정도의 값이 된다.

• KSBB Journal
• /
• 제27권5호
• /
• pp.319-323
• /
• 2012

Vitamin C or L-ascorbic acid, an essential nutrient for humans with antioxidative property, was coated with natural wax to be used as functional additives for cosmetics. Coating of vitamin C was performed using carnauba wax and olive wax in self-designed reaction chamber for 60 min. The yield of coated vitamin C with carnawuba wax and olive wax were up to $94.6{\pm}1.2%$ and $82.5{\pm}1.4%$, respectively. The stability of the carnauba wax-coated vitamin C in the lotion was improved 17.8% than that of uncoated vitamin C during 30 day storage at $25^{\circ}C$. Color and the layer separation of the lotion added with the coated vitamin C showed better property than with the uncoated vitamin C. The coated vitamin C can be applied to cosmetic ingredients as a stable additive.

• 한국분말재료학회지
• /
• 제29권4호
• /
• pp.309-313
• /
• 2022

In this study, additive manufacturing of a functionally graded material (FGM) as an alternative to joining dissimilar metals is investigated using directed energy deposition (DED). FGM consists of five different layers, which are mixtures of austenitic stainless steel (type 316 L) and low-alloy steel (LAS, ferritic steel) at ratios of 100:0 (A layer), 75:25 (B layer), 50:50 (C layer), 25:75 (D layer), and 0:100 (E layer), respectively, in each deposition layer. The FGM samples are successfully fabricated without cracks or delamination using the DED method, and specimens are characterized using optical and scanning electron microscopy to monitor their microstructures. In layers C and D of the sample, the tensile strength is determined to be very high owing to the formation of ferrite and martensite structures. However, the elongation is high in layers A and B, which contain a large fraction of austenite.

• 한국전기전자재료학회:학술대회논문집
• /
• 한국전기전자재료학회 2006년도 추계학술대회 논문집 Vol.19
• /
• pp.9-10
• /
• 2006

The patterning for the active layer of organic semiconductors is important to attain completely organic-based OTFTs(Organic Thin Film Transistors). We studied on possibility of the application of the conventional photolithography technique to pattern the organic active layer poly(3-hexylthiophene)(P3HT). Patterned P3HT-based OTFTs with Bottom Contact(BC) configuration were fabricated using the conventional photolithography. We achieved field-effect mobilities in the saturation regime ${\sim}1.2{\times}10^{-3}cm^2/V{\cdot}s$, $I_{on/off}$ ratios ${\sim}10^5$ in the subtractive method, ${\sim}8{\times}10^{-4}cm^2/V{\cdot}s$, $I_{on/off}$ ratios ${\sim}10^3$ in the additive one.

• 한국정밀공학회지
• /
• 제2권3호
• /
• pp.41-46
• /
• 1985

The behavior of the burn-on in sand mold has been investigated by varying the pouring metal, bonding materials, additive materials and molding sand. The results obtained from thease experiments are as follows; 1) The burn-on layer of silica sand decreased in order of carbon steel, gray cast iron and stainless steel, and thease burn layer proceeded mostly by producing FeO. 2) The burning reaction of silica sand mold in carbon steel castings declined with increasingly bentonite content, but water-glass scarcely took part in the burn-on reaction. 3) The addition of feldspar and seacoal to silica sand promoted the inhibiting burn-on. 4) The burn-on layer of sand mold decreased of silica sand, chromite sand and olivine sand.