• Title/Summary/Keyword: Acoustic emission technology

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The Cutting Process Monitoring of Micro Machine using Multi Sensor (멀티센서를 이용한 마이크로 절삭 공정 모니터링)

  • Shin, B.C.;Ha, S.J.;Kang, M.H.;Heo, Y.M.;Yoon, G.S.;Cho, M.W.
    • Transactions of Materials Processing
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    • v.18 no.2
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    • pp.144-149
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    • 2009
  • Recently, the monitoring technology of machining process is very important to improve productivity and quality in manufacturing filed. Such monitoring technology has been performed to measurement using vibration signal, acoustic emission signal and tool dynamometer. However, micro machining is limited small-scale parts machining because micro tool is very small and weakness to generate signal in micro machining process. Therefore, this study has efficient sensing technology for real monitoring system in micro machine that is proposed to supplement a disadvantage of single-sensor by multi sensor. From experimental result, it was evaluated tool wear and cutting situation according to repetitive slot cutting condition and changing cutting condition, and it was performed monitoring spindle rpm and condition according to compare acceleration signal with current signal.

Experimental Tests for the Evaluation of One-dimensional and Two-dimensional Acoustic Source Locations with 50m length of a PSC Box Girder (50m PSC박스거더를 이용한 1차원과 2차원 음원위치 산정 실험)

  • Youn, Seok-Goo;Lee, Changno
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.2
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    • pp.433-442
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    • 2013
  • This paper presents experimental research work for the evaluation of one-dimensional and two-dimensional acoustic source locations with 50m length of a precast prestressed concrete box girder. Acoustic events are generated by the impacts of Schmidt Hammer and the impact signals are detected by acoustic emission sensors mounted on the concrete web surface of PSC box girder with the average spacing of 9.34m. Based on the amplitude of detected acoustic signals, considering the noises developed in PSC box girder bridges, the arrival times of acoustic signals are estimated by the first arrival times of 0Volt, 0.5Volt, and 1.0Volt amplitude in each signal. Using Least Square Method, the velocities and the source locations of acoustic signals are evaluated. Based on the test results, the spacing of AE sensors and the AE sensor networks are discussed to reduce the source location errors.

Thermal Characteristic Evaluation of Functionally Graded Composites for PSZ/Metal

  • Lim, Jae-Kyoo;Song, Jun-Hee
    • Journal of Mechanical Science and Technology
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    • v.14 no.3
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    • pp.298-305
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    • 2000
  • The functionally graded material (FGM) is the new concept for a heat resisting material. FGM consists of ceramics on one side and metal on the other. A composition and microstructure of an intermediate layer change continuously from ceramics to metal at the micron level. This study is carried out to analyze the thermal shock characteristics of functionally graded PSZ/ metal composites. Heat-resistant property was evaluated by gas burner heating test using $C_2H_2/O_2$ combustion flame. The ceramic surface was heated with burner flame and the bottom surface cooled with water flow. Also, the composition profile and the thickness of the graded layer were varied to study the thermo mechanical response. Furthermore, this study carried out the thermal stress analysis to investigate the thermal characteristics by the finite element method. Acoustic emission (AE) monitoring was performed to detect the microfracture process in a thermal shock test.

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The comparison of AE and Acceleration transducer for the early detection on the low-speed bearing (저속 회전 베어링 결함 검출을 위한 AE와 가속도계 변환기 비교)

  • Kim, H.J.;Gu, D.S.;Jeong, H.E.;Tan, Andy;Kim, Eric;Choi, B.K.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.324-328
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    • 2007
  • Vibration monitoring of rolling element bearings is probably the most established diagnostic technique for rotating machinery. Acoustic Emission (AE) Analysis is an extremely powerful technology that can be used within a wide range of applications of non destructive testing. Therefor, this paper investigates the detection methods using AE for rolling element bearings about low-speed. Two transducers, the accelerometer and acoustic emission sensor, are used to acquire data and the results are compared for the capacity of early fault detection.

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Failure Forecast Diagnosis of Small Wind Turbine using Acoustic Emission Sensor

  • Bouno Toshio;Yuji Toshifumi;Hamada Tsugio;Hideaki Toya
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.5B no.1
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    • pp.78-83
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    • 2005
  • Currently in Japan, the use of the small wind turbine is an upward trend. There are already many well established small wind turbine generators in use and their various failures have been reported. The most commonly sighted failure is blade damage. Thus the research purpose was set to develop a simple failure diagnostic system, where an Acoustic Emission (AE) signal was produced from the failure part of a blade which was measured by AE sensor. The failure diagnostic technique was thoroughly examined. Concurrently, the damage part of the blade was imitated, the AE signal was measured, and a FFT(Fast Fourier Transform) analysis was carried out, and was compared with the output characteristic. When one sheet of a blade was damaged 40mm or more, the level was computed at which failure could be diagnosed.

Numerical Simulation of Aerodynamic Sound by the Finite Difference Lattice Boltzmann Method (차분격자볼츠만법에 의한 유동소음의 수치계산)

  • 강호근;김은라
    • Journal of Ocean Engineering and Technology
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    • v.18 no.2
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    • pp.10-17
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    • 2004
  • In this research, a numerical simulation for the acoustic sounds around a two-dimensional circular cylinder in a uniform flaw was developed, using the finite difference lattice Boltzmann model. We examine the boundary condition, which is determined by the distribution function concerning density, velocity, and internal energy at the boundary node. Pressure variation, due to the emission of the acoustic waves, is very small, but we can detect this periodic variation in the region far from the cylinder. Daple-like emission of acoustic waves is seen, and these waves travel with the speed of sound, and are synchronized with the frequency of the lift on the cylinder, due to the Karman vortex street. It is also apparent that the size of the sound pressure is proportional to the central distance to the circular cylinder. The lattice BGK model for compressible fluids is shown to be a powerful tool for the simulation of gas flaws.

Cracks evolution and multifractal of acoustic emission energy during coal loading

  • Kong, Xiangguo;Wang, Enyuan;He, Xueqiu;Liu, Xiaofei;Li, Dexing;Liu, Quanlin
    • Geomechanics and Engineering
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    • v.14 no.2
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    • pp.107-113
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    • 2018
  • Coal samples with different joints morphology were subjected to uniaxial compression experiments, cracks evolution was recorded by Nikon D5300 and acoustic emission (AE) energy signals were collected by AEwin Test for Express-8.0. During loading process, coal samples deformed elastically with no obvious cracks changes, then they expanded gradually along the trace of the original cracks, accompanied by the formation of secondary cracks, and eventually produced a large-scale fracture. It was more interesting that the failure mode of samples were all shear shape, whatever the original cracks morphology was. With cracks and damage evolution, AE energy radiated regularly. At the early loading stage, micro damage and small scale fracture events only induced a few AE events with less energy, while large scale fracture leaded to a number of AE events with more energy at the later stage. Based on the multifractal theory, the multifractal spectrum could explain AE energy signals frequency responses and the causes of AE events with load. Multifractal spectrum width (${\Delta}{\alpha}$), could reflect the differences between the large and small AE energy signals. And another parameter (${\Delta}f$) could reflect the relationship between the frequency of the least and greatest signals in the AE energy time series. This research is helpful for us to understand cracks evolution and AE energy signals causes.

A Study on the Technology Diagnosing Particles with Two Acoustic Emission Sensors Which have the Different Characteristics of Frequency in GIS (주파수특성이 다른 2개의 초음파 친서에 의한 GIS 이물진단 기술 연구)

  • 김광화;최재구;선종호;김익수;윤진열
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.52 no.5
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    • pp.219-225
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    • 2003
  • This paper described about the acoustic wave measurement method to diagnose GIS for particles. We measured and analyzed the signals of acoustic waves with two type acoustic sensors having 125kHz and 50kHz resonant frequency respectively when the particles were bounced on the inside surfaces of GIS tanks by the electrostatic force. To use two sensors for the diagnosis of GIS, we set up the calibration method for this measurement method. We showed the output characteristics of two sensors according to the sizes and materials of particles in the experiment. As the results, the inception voltages bouncing particles depended on the materials and the extinction voltages bouncing them depended on the sizes and materials. We found out that the relationship between sizes of particles and output voltages of sensors didn't have linearity but the ratios of between peak values of two sensors depended on the materials of GIS enclosures and the sizes of particles.

A Study on the Technology to Diagnose GIS with Acoustic Emission by Dropping Particles Method (이물 낙하법에 의한 GIS 초음파 진단 기술 연구)

  • Kim, Gwang-Hwa;Choe, Jae-Gu;Seon, Jong-Ho;Kim, Ik-Su;Yun, Jin-Yeol;Park, Gi-Jun
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.51 no.6
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    • pp.246-252
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    • 2002
  • This paper describes the acoustic emission measurement method to diagnose GIS for particles. We measured and analyzed the signals of acoustic waves using acoustic two types sensors with 125KHz and 50KHz resonant frequency respectively when the particles were dropped on the surfaces of circular plates and inside of GlS tanks. We found that the difference between peak outputs of two sensors depended on the types and materials of particles and the conditions of dropping position. These results showed that the outputs of 125KHz sensor were higher than those of 50KHz sensor in circular plate and 362㎸ GIS tank made of steel and vice versa in circular plate and 800㎸ GIS tank made of aluminum. The ratios outputs of 125KHz sensor to those of 50KHz sensor were 1.4 - 2.37 in 800㎸ GIS tank and were 0.5 - 1.0 in 362㎸ GIS tank. Therefore we knew that adaption of two types acoustic sensors which had different resonant frequencies as a very useful method in diagnosis of GIS.