• Title/Summary/Keyword: Acoustic emission technology

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An experimental study on the determination of the crack initation load level in rock (암석내 균열성장개시점의 결정을 위한 실험적 연구)

  • Kim, Jaedong
    • Journal of Industrial Technology
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    • v.9
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    • pp.43-49
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    • 1989
  • In this study, 3-point bending test for the mode I state and 4-point shear test for the mode II state were adopted to verify the crack initiation load level through comparing the test results of the acoustic emission and the ASTM testing criteria, using Jecheon granite, as the rock sample. The major result obtained in this study is that the crack initiation load levels obtained by using ASTM testing criteria and by measuring acoustic emissions showed analogous, roughly. However in case of demanding high safety, the crack initiation load level needs to be underestimated to the level that the crack begins to deform nonlinearly.

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Chip Breaking Prediction Using AE Signal (AE신호에 의한 칩 절단성 예측)

  • 최원식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.4
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    • pp.61-67
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    • 1999
  • In turning the chip may be produced in the form of continuous chip or discontinuous one. Continuous chips produced at high speed machining may hit the newly cut workpiece surface and adversely affect the appearance of the surface finish and may interfere with tool and sometimes induce tool fracture. In this study relationship between AE signal and chip form was experimentally investigated, The experimental results show that types of chip form are possible to be classified from the AE signal using fuzzy logic.

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Life Prediction by Retardation Behavior of Fatigue Crack and its Nondestructive Evaluation (피로균열의 지연거동에 따른 수명예측 및 비파괴평가)

  • Nam, Ki-Woo;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3 s.33
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    • pp.36-48
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    • 1999
  • Fatigue life and crack retardation behavior after penetration were experimentally examined using surface pre-cracked specimens of aluminium alloy 5083. The Wheeler model retardation parameter was used successfully to predict crack growth behavior after penetration. By using a crack propagation rule, the change in crack shape after penetration can be evaluated quantitatively. Advanced, waveform-based acoustic emission (AE) techniques have been successfully used to evaluate signal characteristics obtained form fatigue crack propagation and penetratin behavior in 6061 aluminum plate with surface crack under fatigue stress. Surface defects in the structural members are apt to be origins of fatigue crack growth, which may cause serious failure of the whole structure. The nondestructive analysis on the crack growth and penetration from these defects may, therefore, be one of the most important subjects on the reliability of the leak before break (LBB) design. The goal of the present study is to determine if different sources of the AE could be identified by characteristics of the waveforms produced from the crack growth and penetration. AE signals detected in four stages were found to have different signal per stage. With analysis of waveform and power spectrum in 6061 aluminum alloys with a surface crack, it is found to be capabilities on real-time monitoring for the crack propagation and penetration behavior of various damages and defects in structural members.

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Friction Welding of Dissimilar Hot Die Punch Materials and Its Creep Prediction and Quality Evaluation by AE(I) - FRW and AE+ (열간 금형펀치 제작을 위한 이종재 마찰용접과 고온크리프 실시간 예측 및 AE에 의한 품질평가(Ⅰ) -마찰용접과 AE)

  • Park, Il-Dong;Oh, Sae-Kyoo;Kim, Ji-Su
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3 s.33
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    • pp.77-82
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    • 1999
  • The compleete joining method for dissimilar hot die punch materials and its real-time evaluation method are not available at present. Brazing method has been used for joining them, but it is known that the welded joint by the brazing has the lower bonding efficiency and reliability than the diffusion welding. The friction wleding with a diffusion mechanism in bonding was applied in this study. So, this work was carried out to determine the optimal friction welding conditions and to analyze mechanical properties of friction welded joints of hot die punch materials (STD61 for the blade part of hot die punch) to alloy steel (SCM440 for the shank park of hot die punch) such as plunger. In addition, acoustic emission test was carried out during friction welding to evaluate the weld quality.

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Evaluation on Corrosion of A106 Carbon Steel using AE Technique (음향방출기법을 이용한 A106 탄소강의 부식평가)

  • Lee, Jin-Kyung;Lee, Sang-Pill
    • Journal of Ocean Engineering and Technology
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    • v.22 no.5
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    • pp.100-105
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    • 2008
  • A106 Carbon Steel has recently been used as the material for pipes, nozzles, and tank shells in nuclear power plants. Its corrosion resistance gives the steel many advantages for use in structures under high temperature and high pressure. This steel is also expected to be used as a structural material in the shipbuilding industry for applications involving severe conditions, such as high temperature and pressure. In this study, the mechanical properties of A106 carbon steel were evaluated in regard to its corrosion times. The tensile and yielding strengths decreased as the corrosion time increased. In particular, the tensile strength was influenced by corrosion. In addition, an acoustic emission (AE) technique was used to clarify the microscopic damage to specimens that had undergone corrosion for a certain period. It was found that AE parameters, such as events, energy, duration time, and amplitude were useful for evaluating the degree of damage and remaining life of the corroded specimen. Various properties of the waveform and frequency range were also seen, based on the degree of damage to the specimen from the corrosion time.

A Study on the Acoustic Emission Characteristics of Weld Heat Affected Zone in SWS 490A Steel(1) (SWS 490A 강의 용접 열영향부 음향방출 특성 에 대한 연구(1))

  • 이장규;우창기;박성완;윤종희;조진호;김봉각;구영덕
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.113-120
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    • 2004
  • The object of this study is to investigate the effect of compounded welding through the AE(Acoustic Emission) characteristics for weld HAZ(Heat Affected Zone) under the static tensile test. This study was carried out an SWS 490A, high tension steel for electric shield metal arc welding(SMAW), $CO_2$ gas arc welding and TIG welding. Data displays are based on the measured parameters of the AE signals, along with environmental variables such as time and load. The accumulated AE event curve of HAZ definitely have the point of inflection subject to tensile test. The results of the tensile test of HAZ come out electric shield arc welding >$CO_2$ gas arc welding>TIG welding in case of single welding, but generally the tensile test of HAZ come out electric shield arc welding> TIG welding > $CO_2$ gas arc welding. These history plots give us useful and powerful information to analyze the results of material evaluation testing.

Development of AE/MS monitoring system and its application (AE/MS 모니터링시스템개발과 적용연구)

  • Cheon, Dae-Sung;Jung, Yong-Bok;Park, Chan;Synn, Joong-Ho;Jang, Hyun-Ick
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.199-210
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    • 2008
  • Acoustic emission(AE)/Microseimsic(MS) activities are low-energy seismic events associated with a sudden inelastic deformation such as the sudden movement of existing fractures, the generation of new fractures or the propagation of fractures. These events rapidly increase before major failure and happen within a given rock volume and radiate detectable seismic waves. The main difference between AE and MS signals is that the seismic motion frequencies of AE signals are higher than those of MS signals. As the failure of geotechnical structures usually happens as a high velocity and small displacement, it is not easy to determine the precursor and initiation stress level of failure in displacement detection method. To overcome this problem, AE/MS techniques for detection of structure failure and damage have recently adopt in civil engineering. In this study, AE/MS monitoring system, which consist of sensor, data acquisition and operation program, is constructed with domestic technology. To verify and optimize the developed system, we are now carrying out the field application at an underground research laboratory and the developed AE/MS monitoring will be used in detecting of seismic events with various scales.

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Characteristics of AE Signals from Fatigue Crack Propagation and Penetration of a Surface Crack in 6061 Aluminum Plate

  • Ahn, Seok-Hwan;Nam, Ki-Woo
    • International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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    • v.4 no.1
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    • pp.44-50
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    • 2001
  • Existing surface defects in structural members often act as sites of fatigue crack initiation, and if undetected, these cracks may grow through the thickness of the member, leading to catastrophic failure of the structure. Thus, in-service monitoring of fatigue cracks through reliable and effective nondestructive techniques is an important ingredient in the leak-before-break (LBB) design and safe operation of defects critical structures. An advanced, waveform-based, acoustic emission (AE) technique has been used in this paper to study the characteristics of the signals emanating from the initiation, growth and through-the -thickness penetration of surface fatigue crack in a 6061 aluminum plate. The goal of this experimental study is to determine whether the evolution of the fatigue crocks could be identified from the properties of the waveforms produced during the tests. The AE waveform signals detected at different stages of crack growth was found to have different temporal and spectral characteristics. The data analysis technique presented here can be applied to real-time monitoring of the initiation and propagation of fatigue cracks in structural components.

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Optimization of Friction Welded Joint Conditions in Alloy718 and the Nondestructive Evaluation (Alloy718 마찰접합조건의 최적화와 비파괴 평가)

  • Kwon, Sang-Woo;Kong, Yu-Sik;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.22 no.1
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    • pp.53-57
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    • 2008
  • Friction welding was performed to investigate mechanical properties for Ni-base superalloy with 15 mm diameter solid bar. The main friction welding parameters were selected to endure good quality welds on the basis of visual examination, tensile tests, impact energy test, Vickers hardness surveys of the bond of area and heat affected zone. And then, the nondestructive technique to evaluate the weld quality was carried out by acoustic emission(AE) and ultrasonic attenuation coefficient. The tensile strength of the friction welded joint was shown up to 90 % of the Alloy718 base metal under the condition of the heating time over 5 sec. The optimal welding conditions were n=2,000 rpm, $P_1=200$ MPa, $P_2=200$ MPa, $t_1=8$ sec and $t_2=5$ sec when the total upset length was 4.4 mm.

Study on the Multi-measuring Method for Evaluation of Internal Leak of Power Plant Valve (발전용 밸브누설 평가를 위한 다중계측 연구)

  • Lee, S.G.;Park, S.K.;Park, J.H.;Kim, K.H.;Kim, Y.B.
    • Journal of Power System Engineering
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    • v.11 no.3
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    • pp.35-40
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    • 2007
  • Leak would happen because of the damage of high temperature and high-pressure valve in nuclear power plant. condition based prevention maintenance is essential by using the suitable method based on local condition. Energy loss prevention can prevent from an accurate test, Local actually and ability. The methods of test for high energy fluid leak at present are analysis of ${\Delta}T$, AE(Acoustic Emission) analysis, and thermal image. The result for test of secondary system in nuclear power plant Unit reveals that the AE occurred clearly in leakage situation, but thermal image didn't occur. It is identified that leak is occurred when the orifice located front and back of valve operates. It shows that making a impatient judgment by using the single method if it is leakage is containing uncertainty. So we think that using the Multi-Measuring method is more sound judgment than single-measuring method.

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