• Title/Summary/Keyword: Acoustic emission technology

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Comparison of Hilbert and Hilbert-Huang Transform for The Early Fault Detection by using Acoustic Emission Signal (AE 신호를 이용한 조기 결함 검출을 위한 Hilbert 변환과 Hilbert-Huang 변환의 비교)

  • Gu, Dong-Sik;Lee, Jong-Myeong;Lee, Jung-Hoon;Ha, Jung-Min;Choi, Byeong-Keun
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.2
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    • pp.258-266
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    • 2012
  • Recently, Acoustic Emission (AE) technique is widely applied to develop the early fault detection system, and the problem about a signal processing method for AE signal is mainly focused on. In the signal processing method, envelope analysis is a useful method to evaluate the rolling element bearing problems and Wavelet transform is a powerful method to detect faults occurred on gearboxes. However, exact method for AE signal is not developed yet. Therefore, in this paper, two methods, which is Hilbert transforms (HT) and Hilbert-Huang transforms (HHT), will be compared for development a signal processing method for early fault detection system by using AE. AE signals were measured through a fatigue test. HHT has better advantages than HT because HHT can show the time-frequency domain result. But, HHT needs long time to process a signal, which has a lot of data, and has a disadvantage in de-noising filter.

Dynamic fracture catastrophe model of concrete beam under static load

  • Chen, Zhonggou;Fu, Chuanqing;Ling, Yifeng;Jin, Xianyu
    • Computers and Concrete
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    • v.25 no.6
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    • pp.517-523
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    • 2020
  • An experimental system on three point bending notched beams was established to study the fracture process of concrete. In this system, the acoustic emission (AE) was used to build the cumulative generation order (AGO) and dynamically track the process of microcrack evolution in concrete. A grey-cusp catastrophe model was built based on AE parameters. The results show that the concrete beams have significant catastrophe characteristic. The developed grey-cusp catastrophe model, based on AGO, can well describe the catastrophe characteristic of concrete fracture process. This study also provides a theoretical and technical support for the application of AE in concrete fracture prediction.

AE Signal Analysis of Yttria($Y_2O_3$) Ceramic Lapping Process (이트리아($Y_2O_3$) 세라믹 래핑가공의 AE 신호 분석)

  • Cha, Ji-Wan;Hwang, Sung-Chul;Shin, Tae-Hee;Lee, Eun-Sang
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.1
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    • pp.7-14
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    • 2010
  • AE(acoustic emission) sensor has been used for a state monitoring and observation during a ultra-precision machining because AE signal, which has high frequency range, is sensitive enough. In case of ceramic fabrication, a monitoring of machining state is important because of its hard and brittle nature. A machining characteristic of ceramic is susceptibly different in accordance with variable machining conditions. In this study, Yttria($Y_2O_3$) ceramic was fabricated using the ultra-precision lapping process with in-process electrolytic dressing(IED) method. And the surface machining characteristic and AE sensor signal were compared and analyzed.

Experimental Study on the Relationship between Cutting Conditions and AE Signals (절삭조건과 AE 신호들과의 관계에 관한 실험적 연구)

  • 원종식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.6
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    • pp.64-71
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    • 1998
  • This paper investigates the relationship between cutting conditions and Acoustic Emission(AE) signals; $AE_{avg}$, $AE_{rms}$, $AE_{mode}$$AE_{avg}$ and $AE_{rms}$ are increased as the increasing of cutting velocity and depth of cut respectively. The new parameters, derived from $AE_{avg}$ and $AE_{rms}$, which may be used for the in-process detection of tool wear is discussed. It is also known that $AE_{mode}$

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A Study on Detection of Tool Wear by Cutting Signal Measurements in Multi-insert Face Milling (정면밀링시 절삭신호측정에 의한 공구마모 검출에 관한 연구)

  • 김성일
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.124-129
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    • 1997
  • The experimental investigation is mainly focused to detect tool wear by cutting signal measurements in multi-insert face milling SS 41 and STS 304. This research have investigated the effects on the insert number, which has relationship with mean-cutting force. AE(acoustic emission) signal, tool life and surface roughness in machining SS41 and STS 304. The cutting force and AE signal are monitored to analyse the cutting process, The surface roughness of the specimens machined by TiN coated tool with the various insert numbers measured at various cutting speeds, feed rates and depths of cut, The width of flank wear is also observed.

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Evaluation of the Damage Mechanism in CFRP Composite Using Computer Vision

  • Kwon, Oh-Heon;Xu, Shaowen;Sutton, Michael
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.5
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    • pp.686-694
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    • 2010
  • Continuing progress in high technology has created numerous industrial applications for new advanced composite materials. Among these materials, carbon fiber-reinforced plastic (CFRP) laminate composite is typically used for low-weight carrying structures that require high specific strength. In this study, the damage mechanism of a compact tension (CT) specimen of woven CFRP laminates is described in terms of strain and displacement changes and crack growth behavior. The digital image correlation (DIC) method (which is employed here as a computer vision technique) is analyzed. Acoustic emission (AE) characteristics are also acquired during fracture tests. The results demonstrate the usefulness of these methods in evaluating the damage mechanism for woven CFRP laminate composites. From the results, we show these methods are so useful in order to evaluate the damage mechanism for woven CFRP laminate composites.

Surface Grinding Process by Slot-shaped Grinding Wheel (슬롯형상의 연삭숫돌에 의한 평면연삭가공)

  • 왕덕현
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.1
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    • pp.52-59
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    • 1999
  • An experimental study on the grinding temperature, surface roughness and Acoustic Emission(AE) signals was conducted with different shapes of wheel. The grinding characteristics for slotted shapes of wheel changed by width and helical angle, were compared with those by general one. Lower grinding temperature was obtained for 30$^{\circ}$helical angle with 10mm width and Root Mean square(RMS) values of AE signals were lower for slotted shapes rather than general one. Surface roughness characteristics of slotted shapes found to be rough but the value of roughness for 45$^{\circ}$helical angel with 6mm width, represented to similar tendency general one.

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A Study on the Fracture behavior in Silicon Wafer using the Ultra-Precision Micro Positioning System (초미세 위치결정시스템을 이용한 실리콘 웨이퍼의 파괴거동에 관한 연구)

  • 이병룡
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.1
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    • pp.38-44
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    • 2000
  • The background of this study lies in he investigation of the formation mechanism of ductile mode(nkanometer-size) chips of brittle materials such as fine ceramics glass and silicon. As the first step to achieve this purpose this paper intends to observe the micro-deformation behavior of these materials in sub${\mu}{\textrm}{m}$ depth indentation tests using a diamond indentor. In this study it was developed Ultra-Micro Indentation. Device using the PZT actuator. Experimentally by using the Ultra-Micro Indentation device the micro fracture behavior of the silicon wafer was investigated. It was possible that ductile-brittle transition point in ultimate surface of brittle material can be detected by adding an acoustic emission sensor system to the Ultra-Micro Indentation appartus.

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A Study on the Monitoring of the Micro Grooving using the AE Technology (AE 기술을 이용한 미세 홈 가공의 모니터링에 관한 연구)

  • Kim, Nam-Hun;Lee, Eun-Sang;Lee, Deug-Woo;Kim, Nam-Kyung;Kwak, Choi-Hun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.3
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    • pp.34-40
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    • 2003
  • This paper describes evaluation and monitoring methods of machining characteristics for developed micro grooving machine. Experiments were conducted under various process conditions such as spindle revolution speed, feed rates and depth of groove V and U shape of blade and STD11 were used in this experiment. The status of grooving was evaluated through analysis of the Acoustic emission (AE) signal resulted in each process condition. Based on the analysis, this paper examined the possibility of monitoring adapting fuzzy logic. In conclusion, this paper presented the possibility of monitoring in process adapting AE technology and appropriate micro grooving condition.

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A study on monitoring of milling tool wear for using the acoustic emission signals (공구마멸 감시에 음향방출 신호를 이용하기 위한 연구)

  • 윤종학
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.3
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    • pp.15-21
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    • 1996
  • This study is focused on the prediction of appropriate tool life by clarifying the correlation between progressive tool wear and AE(Acoustic Emission) signals, while cutting stainless steel by end mill on the machining center. The results of this study were that RMSAE tends to increase linearly along with the increase of the cutting speed, and it was more sensitive to depth of cut than to the variation of feed rate at the same cutting conditions, and RMSAE increases around 0.21mm flank wear hereby AE-HIT also increases. AE signals depend upon tool wear and fracture from the above results. Therefore, the AE signals can be utilized in order to monitor the tool condition.

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