• Title/Summary/Keyword: AGMA

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Extension of legacy gear design systems using XML and XSLT (XML과 XSLT를 이용한 레거시 기어 설계 시스템의 확장에 관한 연구)

  • 정태형;박승현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.257-262
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    • 2001
  • As computer-related technologies have been developed, legacy design systems have not been appropriate for new computing environment. Therefore, it is necessary that most of them are either modified or newly developed. However, this requires quite much amount of cost and time. This paper presents a method of extending legacy design system without modification using XML and XSLT. In order to apply the developed method, a good example of legacy design systems, AGMA gear rating system has been extended so as to be suitable for the distributed computing environment. An XML document for AGMA gear rating process is defined. It is transformed to the form of the input document of AGMA gear rating system by XSLT processor according to the transformation rules defined in the AGMA gear rating XSLT document. After that, AGMA gear rating system reads this input document and generates an output document in the server. These operations are automatically executed by the external legacy system controller without user interactions. Using these operations, AGMA gear rating web service has been developed based on SOAP and WSDL to provide the functions of legacy AGMA gear rating system through the distributed network. Any system or user can implement AGMA gear rating process independently to the platform type, without making it for oneself, by simply referring the AGMA gear rating web service via Internet.

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A Study on Gear S/W Development Based on AGMA Specifications (AGMA 규격에 의한 기어 해석용 S/W 개발에 관한 연구)

  • Shin J.H.;Kwon S.M.;Hwang J.G.;Kim J.C.;Kim C.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.391-392
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    • 2006
  • Gears are essential and useful elements which power is transmitted from a source to a driven equipment. Therefore, it is very important to design gears correctly. Two important points in the gear design procedures are capacities of the gears's bending strength and pitting resistance. This paper deals with two subjects about spur and helical gears : analyzing for strength and wear capacities, and design of face width. Also, this paper proposes the analytical program which is developed for computer aided design and analysis This program is based on the American Gear Manufactures Association(AGMA) Standards.

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Contact Stress Analysis of Helical Gear for Turbo Blower (터보블로워용 헬리컬 기어의 접촉응력 해석)

  • Hwang, Seok-Cheol;Lee, Dong-Hyong;Park, Young-Chul;Lee, Kwon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.90-95
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    • 2011
  • This paper presents the study on the contact stress analysis of a pair of mating helical gears for turbo blower during rotation. Turbo blowers need high speed rotation of impeller in structure and high rate gear ratio. The use of helical gear indicated that noise was an important problem when the application involves high speeds and large power transmission. An example is presented to investigate the variation of contact stress on a pair of mating gears with contact positions. The variation of contact stress during rotation is compared with the contact stress at the lowest point of single tooth contact(LPSTC) and AGMA Equation for contact stress. In this study, the gear design considering the contact stress on a pair of mating gear is more severe than that of AGMA standard.

Development of Strength Estimation and Design System of Power Transmission Bevel Gears(I) -A Disign Method Based on Strength and Durability in AGMA Standards- (동력전달용 베벨기어의 강도평가 및 설계시스템 개발 (1) -AGMA규격 강도기준설계법-)

  • 정태형;변준형;김태형
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.3
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    • pp.591-599
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    • 1994
  • A design system for power transmission bevel gears(straight, zerol, and spiral) is developed, in which the strength and durability of bevel gears can be estimated and the size of bevel gears can be minimized by introducing optimal techniques. The size of bevel gear pair as the object function to be minimized is the volume of equivalent spur gear pair at mean normal section, and the design variables to be determined are considered as the number of teeth, face width, diametral pitch, and spiral angle in spiral bevel gear. The strength(bending strength, pitting resistance) according to the AGMA standards, geometrical quantities, and operating characteristics(interference of pinion, contact ratio, etc.) are considered as the constraints in design optimization. The optimization with these constraints becomes nonlinear problem and that is solved with ALM(Augmented Lagrange Multiplier) method. The developed design method is applied to the example designs of straight, zerol, and spiral bevel gears. The design results are acceptable from the viewpoint of strength and durability within the design ranges of all other constraint, and the bevel gears are designed toward minimizing the size of gear pair. This design method is easily applicable to the design of bevel gears used as power transmitting devices in machineries, and is expected to be used for weight minimization of bevel gear unit.

The Experimental Investigation of the Spherical Involute Bevel Gear (구형 인볼루트 베벨기어에 대한 실험적 연구)

  • 정동현;이형우;박노길
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.105-113
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    • 2000
  • For exact spherical involute bevel gear, serveral researchers had developed the mathematical models. The solid models of straight bevel gears are obtained and inspected to avoid interference by computer graphics. Furthermore, A gearbox is assembled by spherical involute bevel gears, which are manufactured by CNC machine. The transmission errors in the tooth mesh are measured by Laser sensor, are compared with the AGMA standard. This gearbox is found to be ranked AGMA Q10(JIS 3)

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Development of Rating Systems for Power Transmission Bevel Gears (동력전달용 베벨기어의 강도평가 시스템 개발 연구)

  • Chong, T.H.;Chi, J.J.;Byun, J.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.7
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    • pp.66-73
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    • 1995
  • Rating systems of bevel gears(straight, spiral, and zerol bevel gears) which are commonly used as power transmission devices for non-papallel axes are developed on the personal computer, which analyze and/or evaluate the gear design and the service performance at the point of view of strength and durability. The typical considerations of the ratings are the bending strength, the surface durability, and the scoring resistance. The ratings are carried out using the reliable standards of AGMA & Gleason Works. Therefore, the system is built so that the variables or factors considered differently in those standards and the strength, dura- bility, and scoring partially in Gleason are appraised seperately by each method, and a series of the estimation processes is integrated into the system so as to compare each result. The developed rating systems can be used in the initial stage of gear design process, and also a better design can be performed by the evaluation of the initial design at the view point of gear strength and durability. Additionally, it is useful for the trouble-shooting of bevel gear system and to the purpose of introducing the methods for maintaining design strength in service, with appraising the gear strength after design or with appraising the influencing factor as a whole. Therefore, this rating systems can help the aim of design automation of bevel gears.

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Development of the Decelerator for Briquetting Machine with Low Vibration (저진동 슬래그 분쇄장치용 감속기 개발)

  • Lee, Hyoung Woo;Hur, Nam Soo;Kim, In Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.8
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    • pp.1043-1049
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    • 2012
  • In order to develop the decelerator for briquetting machine which composed of multi-staged gears, shafts and bearings, static design of the decelerator has been carried out through the analysis of bending and face forces, including structural analysis, applied on those teeth in accordance with AGMA(American Gear Manufacturers Association) standard. And also, dynamic design has been carried out with considering of vibratory forces caused by unbalance mass and transmitting error of gear. On the results of vibration analysis, it has been confirmed that there is not any critical speed within its operating range.

A Development of Tooth Profile Modification for Spur Gear (스퍼기어의 치형수정 프로그램의 개발)

  • Hwang, Jin-Young;Hwang, Sung-Wook;Kim, Tae-Wan;Cho, Yong-Joo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.05a
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    • pp.259-266
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    • 2002
  • The basic concept of 'tooth profile modification' is to change a part of the involute profile to reduce the load in that area and appropriate profile modifications can help gears to run quietly and resist scoring, pitting and tooth breakage. In this study, the modification of tooth profile to make a smooth transmission of the normal loads in spur gears has been developed. The modified tooth profile has been determined by the total deflection at contact points. We use the AGMA Standard to design basic gear profile, We also developed a gear design Program using tooth profile modification

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Strength Design Evaluation of the Multi-range Transmission (다단 변속기의 강도설계 검증)

  • Kong, M.G.;Song, C.K.;Kim, Y.D.
    • Journal of Power System Engineering
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    • v.15 no.3
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    • pp.12-17
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    • 2011
  • Gears are useful for power transmission due to excellent power transmission performance, low cost, and compactness. In addition, gears have constant speed ratio, compact structure, and excellent efficiency. In order to transmit higher power, the new multi-range transmission requires gears which have greater strength than the existing transmission. This study evaluates stability and durability through gear analysis of the multi-range transmission in commercial vehicles using ROMAX-DESIGNER program. Also, strength design evaluation is carried out by the analysis results which are compared with gear strength theory of AGMA standard. Bending stress and contact stress on gears are lower than their allowable stresses. Therefore, we can evaluate the safety of the gear strength design in multi-range transmission.

A Study on the Development of Increasing Gear Box for the High Speed Veritical In-Line Centrifugal Pump (수직축 인-라인 고속 원심펌프용 종속기 개발에 관한 연구)

  • Kim, Byung-Ok;Lee, Dong-Hwan
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.393-398
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    • 2002
  • In this study, the increasing gear boxes for the high speed vertical in-line centrifugal pump are developed through rotor dynamic analysis. The developed increasing gear boxes are two kinds for 18000rpm and 25000rpm at the output shaft. The gear sets suitable for high speed and high load are manufactured by investigating AGMA bending strength and AGMA surface strength severely. The rotor dynamic analysis on gear sets and bearings is performed in order to avoid the critical speeds and other troubles. As a result of study, the two increasing gear boxes for the high speed vertical in-line centrifugal pump are designed and manufactured.

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