• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.8
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• pp.5074-5081
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• 2015

A method for improving the warpage of the plastic part is a method of removing residual stress of the plastic product. that a non-uniform cooling are appeared in the injection molding process make uniform cooling. this study was developed the Rapid heating and cooling device used peltier module for uniform cooling. Make the Rapid heating and cooling device(RCHD), for Traditional water cooling device(TWCD) method and the Rapid heating and cooling method warpage were compared and were analyzed and the materials used amorphous ABS polymer. various warpage were compared for the process parameters such as packing pressure, packing time, resin temperature, mold temperature, In the amorphous ABS polymer, TWCD method has higher warpage than RCHD method and show the result to be a bit more uniform cooling. The distribution state of the ABS polymer was confirmed Through the Scanning electron microscope. In the TWCD method the distribution state of the polymer be densely distributed, and RCHS method be distributed wider than TWCD method. this is that injection molded parts be seen that cooling was made uniformly, As the temperature of the mold is gradually progress, Particles of the polymer is increased this is that internal stress was reduced.

• Advanced Composite Materials
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• v.16 no.1
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• pp.1-10
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• 2007

Composite materials consisting of crushed carbon fiber reinforced plastics (CFRP) pieces and acrylonitrile-butadiene-styrene (ABS) resin were prepared by an injection mold method to solve the problem of recycling of CFRP. The electrical properties, such as electrical resistivity, alternating current impedance and electromagnetic interference (EMI) shielding effect, were measured for the composites. The electrical resistivity of the composites showed a percolation type of conduction behavior and no difference between parallel and perpendicular to the injection direction was observed for CFRP content higher than the critical value. Measurement of alternating current impedance revealed that the conduction mechanism is attributed to the direct conductive paths generated by distributed carbon fibers; however, strong frequency dependence of the impedance was observed for the CFRP content near the critical one. The frequency dependence of the impedance is caused by the inter-fiber connection and can be expressed as a simple equivalent circuit. The absorption component of shielding effect (SE) was smaller than the expected value estimated from its resistivity. The decline of SE is thought to be caused by the decrease in effective thickness due to fiber orientation.

• Journal of Ocean Engineering and Technology
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• v.14 no.4
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• pp.49-55
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• 2000

This study has been investigated to apply fiber reinforced composites instead of asbestos as a friction material. the reinforced used was E-glass fiber and binder resin was phenol having good mechanical properties and heat resistance. And it has been also investigated the effect of molding conditions and some additives such and carbon black, alumina and rubber powder in E-glass fiber/phenol resin composite on the friction on the friction and wear characteristics. As a result, it was found that the molding conditions of E-glass fiber/phenol resin composites for friction materials had to be different from those of phenol resin and was found that the wear rate of E-glass fiber/phenol resin composites added alumina powder was higher than of composites added carbon black in the same wear distance. And it was found that friction coefficient of E-glass/phenol resin composites added carbon black was decreased and that of the composites added the powder of natural rubber and ABS rubber were increased compared to the composites.

• Applied Chemistry for Engineering
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• v.23 no.4
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• pp.372-376
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• 2012

Carbon nanotubes (CNT) are considered as one of ideal nano-fillers in the field of composites with their excellent electrical, mechanical, and thermal properties. Therefore CNT composites are increasingly used in fabricating conductive materials, structural materials with high strength and low weight, and multifunctional materials. The main problem of the CNT composites is difficulty in the dispersion of CNT in the polymer matrix. In this study multi-walled carbon nanotubes (MWNT) were pretreated by the physical process utilizing a wrapping method. After the pretreatment polymer/MWNT nanocomposites were prepared by melt processing. The effect of functionalization MWNT by wrapping with styrene acrylonitrile (SAN) on the mechanical and electrical properties of acrylonitrile butadiene styrene resin (ABS)/MWNT composites was studied by comparing the properties of ABS mixed with the neat MWNT. Electrical and mechanical properties of ABS/MWNT nanocomposites were studied as a function of the functionalization and content of MWNT. The tensile strength of the ABS/MWNT nanocomposites increased, but the impact strength decreased. The polymer wrapping in ABS system has little effect on the improvement of electrical properties.

• Journal of Food Hygiene and Safety
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• v.30 no.1
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• pp.81-86
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• 2015

The purpose of our paper was to investigate the migration level of 4,4'-MDA(4,4'-methylenedianiline), 2,4-TDA(2,4-toluenediamine), aniline, acrylonitrile and methylmeth acrylate from plastic cookwares into food simulants and to evaluate the safety of each monomers. The test articles for monomers were PA (polyamide) items for 4,4'-MDA, 2,4-TDA and aniline, PU (polyurethane) items for 4,4'-MDA, ABS (acrylonitrile-butadiene- styrene) items for acrylonitrile, and acrylic resin items for methylmethacrylate. All the article samples of 321 intended for contact with foods were purchased in domestic market. 4,4'-MDA, 2,4-TDA and aniline were analyzed by LC-MS/MS (liquid chromatography -tandem mass spectrometer), acrylonitrile by GC-NPD (gas chromatography-nitrogen phos phorus detector) and methyl methacrylate by GC-FID (gas chromatography-flame ionization detector). The migration level of monomers were within the migration limits of Ministry of Food and Drug Safety (MFDS). As a result of safety evaluation, our results showed that the estimated daily intake (EDI, mg/kg bw/day)s were $2.39{\times}10^{-9}$ and $1.20{\times}10^{-9}$ for 4,4'-MDA and 2,4-TDA of PA, $4.32{\times}10^{-9}$ for acrylonitrile of ABS and $2.27{\times}10^{-7}$ for methylmethacrylate of acrylic resin. Reference Dose (RfD, mg/kg bw/day) of acrylonitrile and tolerable daily intake (TDI, mg/kg bw/day) of methacrylate were established respectively as 0.001 by EPA (US Environmental Protection Agency) and as 1.2 by WHO (World Health Organization). When comparing with RfD and TDI, the EDIs of acrylonitrile and methylmethacrylate accounted for $4.32{\times}10^{-4}%$ and $1.89{\times}10^{-5}%$ respectively.

• Polymer(Korea)
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• v.28 no.3
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• pp.263-272
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• 2004

Using computer simulation, the processibility and properties of the inst겨ment panel of automobile produced by gas injection molding were predicted and evaluated. The P-V-T data of ABS, resin were used in the gas injection molding process in order to estimate the mold filling phenomena. The optimum process conditions were found by adjusting the process parameters including pressure, filling time, the positions of gas channel and runner. The process was simplified and the final instrument panel produced by the gas injection molding was found to have improved dimension stability compared to the one produced by conventional injection molding.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.2
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• pp.94-101
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• 2017

Recently, the small quantity batch production method has come into the spotlight as there are more plastic processing methods. At the same time, the 3D printer market has become globally widespread due to expired 3D printer patents. In particular, the FDM method is widely used for cheap products and materials. However, the FDM scheme is not as good as the injection molding method for quality and strength. This study investigated the effect of the internal filling and strength according to layer thickness to search for the optimum printing of the factors (infill and layer thickness) that determine the strength of the model.

• Proceedings of the KAIS Fall Conference
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• 2008.11a
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• pp.97-100
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• 2008

플라스틱인 ABS와 탄산칼슘 복합소재에 사용되는 carrier resin과의 상용성 기술개발을 이용하여 무기충진재인 탄산칼슘의 최적 입도와 분산제 등의 첨가제 Recipe 확보를 통한 복합소재의 제조기술 개발하고, 이들 제조된 복합소재를 ABS에 최대 40%까지의 적용하는 기술과 함께 기계적 특성 및 충격강도, 그리고 수지 내의 무기충진에 따른 분산성을 조사하였다. 무기 충진 ABS의 시제품을 제조하여 물리적, 기계적, 열적 특성시험을 거쳐 최적의 탄산칼슘 복합소재 생산기술을 개발하였다.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.38 no.10
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• pp.1085-1091
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• 2014

We developed a single-channel thread sensor for a rotary bobbin by optical sensing and analyzed the signal characteristics. A specially designed mount made of ABS (acrylonitrile-butadiene-styrene) resin that encapsulated an optical sensor was fabricated by using a 3D printer and was attached to the rotary bobbin system. Stable control on a weaving machine was achieved by observing the difference in the output signals of an optical sensor system, which vary significantly according to the states of the thread in the weaving operation. The optical sensor effectively detects an unintentional thread cut and run-out during weaving fast enough to enable prompt stopping of the weaving machine, thereby minimizing the loss of expensive fabrics.

• Journal of Dental Rehabilitation and Applied Science
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• v.22 no.1
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• pp.11-21
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• 2006

The adjustable dental impression trays were made for being adjusted their width automatically along the width of patient's dental arch. The purpose of this study was to investigate the retentive force of adjustable dental impression trays made of different synthetic resin materials. Three pairs of adjustable trays were made of ABS(acrylonitrile butadiene styrene) synthetic resin, polyurethane synthetic resin and polycarbonate synthetic resin with a hole and without a rim on the border area of them. The experiment was done with the horse-shoe shaped metal plate to pull out the set impression body from the tray jig which was made for holding the tray on the lower part of Universal Testing Machine(UTM, Zwick Z020, Zwick Co., Germany). After the alginate impression in the tray was allowed to set four minutes, a tensile force was applied at right angles to the tray which had been previously seated on the jig. The force was applied to measure a maximum force by use of UTM at a constant strain rate 100mm per minute. The results obtained in this study were as follows : 1. The upper trays were showed higher retentive force than lower trays in three tray materials. 2. There was no significant difference in the retentive force of the tray materials(p>0.05).