• Title/Summary/Keyword: A high energy ball milling

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The Property of TiO2 Powder Made with a 1000rpm MA Machine (1000rpm의 MA 장치로 TiO2 합성 시 형성된 분말의 특성)

  • Lee, Yong-Bok;Kwon, Jun-Hyun
    • Transactions of the Korean hydrogen and new energy society
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    • v.22 no.3
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    • pp.349-356
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    • 2011
  • During the process of synthesis of $TiO_2$ powders using a high-speed planetary milling machine, Fe metallic powders were created which could be dissolved in sulfuric acid solution. With adding $NH_4OH$ solution to the $TiO_2$ powder, it was found that the crystal structure of the synthesized powder did not change and the crystal size decreased slightly. However, when the sulfur powder is mixed with $TiO_2$, the crystal structure of the MA powder was changed from anatase into rutile phase and its size decreased significantly which is in the order of nm in diameter. In case of mechanical alloying with $TiO_2$ powder only, the crystal structure of the powder was transformed into rutile phase and its size was greatly reduced into several nm. Because its size becomes fine, the energy band gap of its rutile phase is larger than that of bulk states (3.0eV).

Effect of Degrees of Powder Mixing on the Synthesis of $Ti_3Si$ and $TiSi_2$ by Mechanical Alloying (기계적 합금화시 $Ti_3Si$$TiSi_2$ 합성에 미치는 분말 혼합도의 영향)

  • 변창섭
    • Journal of Powder Materials
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    • v.6 no.1
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    • pp.103-110
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    • 1999
  • Different sizes of Si powder and milling medium materials (steel and partially stabilized zirconia (PSZ)) were used to synthesize $Ti_3Si$ and $TiSi_2$ by mechanical aollying (MA) of Ti-25.0.at.%Si and Ti-66.7at.% Si powder mixtures. the formation of each titanium silicide did not occur even after 360 min of MA of as-re-ceived Si and Ti powder mixtures due to the lack of homogeneity. $Ti_3Si$, however, was synthesized after 240 min of MA of Ti and 60 min-premilled Si powder mixture. ${\alpha}-TiSi_2$ and $TiSi_2$ were produced by jar milling of Ti and 60 min-premilled Si powder mixture for 48 hr and high -energy PSZ ball-milling in a steel vial for 360 min. The formation of each titanium silicide was characterized by a slow reaction rate as the reactants and product(s) coexisted for a certain period of time. The formation of $Ti_3Si$ and $TiSi_2$ and the reaction rates appeared to be influenced by the Si particle size, the homogeneity of the powder mixtures and the milling medium materials.

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Rapid Sintering of TiCu by Pulsed Current Activated Heating and its Mechanical Properties (펄스전류활성 가열에 의한 나노구조의 TiCu 급속소결과 기계적 성질)

  • Du, Song-Lee;Kim, Na-Ri;Kim, Wonbaek;Cho, Sung-Wook;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.48 no.10
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    • pp.922-928
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    • 2010
  • Nanopowder of TiCu was synthesized by high-energy ball milling. A dense nanostructured TiCu was consolidated using a pulsed-current activated sintering method within 1 minute from mechanically synthesized powders of TiCu and horizontally milled powders of Ti+Cu. The grain size and hardness of the TiCu sintered from horizontally milled Ti+Cu powders and high-energy ball-milled TiCu powder were 68 nm, 27 nm and $490kg/mm^2$, $600kg/mm^2$, respectively.

Fabrication of nonequilibrium alloy powders in immiscible Cu-Nb system by mechanical alloying (기계적 합금화에 의한 비고용 Cu-Nb계 비평형 합금의 제조)

  • Lee, Chung-Hyo
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.16 no.5
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    • pp.210-215
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    • 2006
  • Mechanical alloying (MA) by high energy ball mill of pure copper and niobium powders was carried out under the Ar gas atmosphere. The supersaturated solid solution can be produced in the range up to $Cu_xNb_{100-x}$(x=5-30) by MA for 120 hrs, as demonstrated by X-ray diffraction, DSC analysis and the electronic studies through a change in the superconducting transition in the low-temperature specific heat. The $Cu_{30}Nb_{70}$ samples ball-milled for 120 hrs exhibit only a broad exothermic heat release. The total energy, ${\Delta}H_t$ accumulated during MA far the mixture of $Cu_{30}Nb_{70}$ powders increased with milling time and approached the saturation value of 7.5 kJ/mol after 120 h of milling. It can be seen that the free energy difference between the supersaturated solid solution and the mixture of $Cu_{30}Nb_{70}$ powders is estimated to be 7 kJ/mol by Miedema et al. Hence it is thermodynamically possible to assume the formation of a supersaturated solid solution phase in this system.

Mechanical Properties and Fabrication of TiAl Alloy by Pulsed Current Activated Sintering (펄스전류 활성 소결에 의한 나노구조의 TiAl 합금 제조와 기계적 성질)

  • Du, Song-Lee;Kim, Na-Ri;Kim, Won-Baek;Cho, Sung-Wook;Shon, In-Jin
    • Journal of Powder Materials
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    • v.17 no.5
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    • pp.373-378
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    • 2010
  • Nanostuctured TiAl powder was synthesized by high energy ball milling. A dense nanostuctured TiAl was consolidated using pulsed current activated sintering method within 2 minutes from mechanically synthesized powders of TiAl and horizontally milled powders of Ti+Al. The grain size and hardness of TiAl sintered from horizontally milled Ti+Al powders and high energy ball milled TiAl powder were 35 nm, 20 nm and 450 kg/$mm^2$, 630 kg/$mm^2$, respectively.

Rapid Sintering of FeAl by Pulsed Current Activated Heating and its Mechanical Properties (펄스 전류 활성 가열에 의한 나노구조의 FeAl 급속소결과 기계적 성질)

  • Jo, Seung-Hoon;Ko, In-Yong;Doh, Jung-Mann;Yoon, Jin-Kook;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.48 no.7
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    • pp.639-643
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    • 2010
  • Nanopowder of FeAl was synthesized by high energy ball milling. Using the pulsed current activated sintering method, a dense nanostuctured FeAl was consolidated within 2 minutes from mechanically synthesized powders of FeAl and horizontally milled powders of Fe+Al. The grain size and hardness of FeAl sintered from horizontally milled Fe+Al powders and high energy ball milled FeAl powder were 150 nm, 50 nm and $466\;kg/mm^2$, $574\;kg/mm^2$, respectively.

Superconducting properties of MgB2 superconductors in-situ processed using various boron powder mixtures

  • Kang, M.O.;Joo, J.;Jun, B.H.;Kim, C.J.
    • Progress in Superconductivity and Cryogenics
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    • v.23 no.3
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    • pp.45-50
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    • 2021
  • In this study, the effect of the size of B powder on the critical current density (Jc) of MgB2 prepared by an in situ reaction process was investigated. Various combinations of B powders were made using a micron B, ball-milled B and nano B powders. Micron B powder was reduced by ball milling and the milled B powder was mixed with the micron B or nano B powder. The mixing ratios of the milled B and micron or nano B were 100:0, 50:50 and 0:100. Non-milled micron B powder was also mixed with nano powder in the same ratios. Pellets of (2B+Mg) prepared with various B mixing ratios were heat-treated to form MgB2. Tc of MgB2 decreased slightly when the milled B was used, whereas the Jc of MgB2 increased with increasing amount of the milled B or the nano powder. The used of the milled B and nano B power promoted the formation MgB2 during heat treatment. In addition to the enhanced formation of MgB2, the use of the powders reduced the grain size of MgB2. The use of the milled and nano B powder increased the Jc of MgB2. The highest Jc was achieved when 100% nano B powder was used. The Jc enhancement is attributed to the high volume fraction of the superconducting phase (MgB2) and the large grain boundaries, which induces the flux pinning at the magnetic fields.

Synthesis of Mg2Ni by mechanical alloying and its electrochemical characteristics for Ni-MH secondary battery (Ni-MH 2차 전지용 Mg2Ni의 기계적 합금화법에 의한 제조 및 전기화학적 특성)

  • Moon, Hong-Gi;Choi, Seung-Jun;Kim, Dae-Hwan;Park, Choong-Nyeon
    • Transactions of the Korean hydrogen and new energy society
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    • v.10 no.4
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    • pp.225-232
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    • 1999
  • The $Mg_2Ni$ hydrogen storage alloys which have much higher theoretical discharge capacity than $AB_5$ and $AB_2$ type alloys were synthesized by mechanical alloying with some additives and subjected to the electrochemical measurements. Two different processes were employed to the synthesis of $Mg_2Ni$ alloys with using the high energy ball mill SPEX 8000. One was only ball milling, 12 hrs, the Mg and Ni powders for 12 hrs with additives such as $AB_5$, Ni, Co and Cu powders. In the other process the Mg and Ni powders were ball milled for 1 hr first and then heat treated at $300{\sim}400^{\circ}C$ for 1 hr to get $Mg_2Ni$ alloy, and finally the $Mg_2Ni$ alloy powders were ball milled with the additives for 12 hrs. The alloy powders prepared were compacted at room temperature under $7.64tons/cm^2$ into disk type electrodes for the electrochemical measurements. The experimntal results showed that the electrodes prepared with the heat treated alloy powders had a higher discharge capacities than those without heat treatment. The addition of Ni caused an increase of the discharge capacity and the addition of Co improved the cycling characteristics. The electrode prepared by ball milling of $Mg_2Ni$ and 10wt% Ni powders has showed the highest discharge capacity, 546mAh/g.alloy, which was 55% of the theoretical capacity.

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Particle Size Analysis of Nano-sized Talc Prepared by Mechanical Milling Using High-energy Ball Mill (고에너지 볼 밀을 이용한 나노 활석의 형성 및 입도 분석)

  • Kim, Jin Woo;Lee, Bum Han;Kim, Jin Cheul;Kim, Hyun Na
    • Journal of the Mineralogical Society of Korea
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    • v.31 no.1
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    • pp.47-55
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    • 2018
  • Talc, hydrous magnesium phyllosilicate, is one of the most popular industrial minerals due to their chemical stability and adsorptivity. While micro-sized talc has long been used as a filler and coating, nano-sized talc recently is attracting attention as additives for improving the stability of nanocomposites. In this study, we produced the nano-sized talc powder by mechanical method using high energy ball mill and investigated the changes in particle size and crystallinity with increasing milling time up to 720 minutes. X-ray diffraction results show that the peak width of talc gradually as the milling proceeded, and after 720 minutes of pulverization, the talc showed an amorphous-like X-ray diffraction pattern. Lase diffraction particle size analysis presents that particle size of talc which was ${\sim}12{\mu}m$ decreased to ${\sim}0.45{\mu}m$ as the milling progressed, but no significant reduction of particle size was observed even after grinding for 120 minutes or more. BET specific surface area, however, steadily increases up to the milling time of 720 minutes, indicating that the particle size and morphology change steadily as the milling progressed. Scanning electron microscope and transmission electron microscope images shows that layered particles of about 100 to 300 nm was aggregated as micro-sized particles after pulverization for 720 minutes. As the grinding time increases, the particle size and morphology of talc continuously change, but the nano-sized talc particles form micro sized agglomerates. These results suggest that there is a critical size along the a, b axes in which the size of plates is reduced even though the grinding proceeds, and the reduction of plate thickness along the c axis leads the increase in specific surface area with further grinding. This study could enhance the understanding of the mechanism of the formation of nano-sized talc by mechanical grinding.

Extrusion of Spur Gear Using High-Energy Ball Milled Al-78Zn Powder (고에너지 볼밀법으로 제조된 Al-78Zn Powder를 이용한 스퍼기어의 압출)

  • Kim, Jin-Woo;Lee, Sang-Jin;Lee, Jung-Min;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.4
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    • pp.440-446
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    • 2009
  • This paper was designed to fabricate the miniature spur gear with pitch circle of 2.25mm using extrusion process of a mechanically alloyed Al-78wt%Zn powder. The mechanical alloying of the powder particles were performed for ball milled times of 4h, 8h, 16 and 32h by the planetary ball milling. The mechanical properties of these alloyed powders, which were compacted and sintered-cylindrical preforms, were estimated using compression test. The results showed that the alloyed powder with average particle size of $10{\mu}m$ milled for 32h has the highest compressive(fractured) strength(288MPa). Extrusions of the miniature spur gear using the alloyed powder were carried out at different extrusion temperatures. Extrusion temperature of $300^{\circ}C$ provided the spur gear with the highest relative density and Vickers hardness and without any surface defects.