• 제목/요약/키워드: A high energy ball milling

검색결과 157건 처리시간 0.025초

기계적 합금화에 의한 Ni Silicide 분말의 합성 (Synthesis of Ni Silicides by Mechnical Alloying)

  • 변창섭
    • 한국분말재료학회지
    • /
    • 제6권2호
    • /
    • pp.145-151
    • /
    • 1999
  • Nickel silicides ($Ni_5$Si$_2$, Ni$_2$Si and NiSi) have been synthesized by mechanical alloying (MA) of Ni-27.9at.9at%Si, Ni-33.3at% and Ni-50.0at% powder mixtures, respectively. From in situ thermal analysis, eash citical milling period for the formation of the three phases was observed to be 40.2, 34.9 and 57.5 min, at which there was a rapid increase in temperature. This indicates that rapid, self-propagating high-temperature synthesis (SHS) reactions were observed to produce the three phases during room-temperature high-energy ball milling of elemental powders. Each Ni silicide, Ni and Si, however, coexisted for an extended milling time even after the critical milling period. The powders mechanically alloyed after the critical period showed the rapid increase in microhardness. The Hv values were found to be higher than 1000kgf/mm$^2$. The formation of nickel silicides by mechanical alloying and the relevant reaction rates appeared to be influenced by the critical milling period and the heat of formation of the products involved ($Ni_5$Si$_2$$\rightarrow$-43.1kJ/mol.at., Ni$_2$Si$\rightarrow$-47.6kJ/mol.at., NiSi$\rightarrow$-42.4kJ/mol.at).

  • PDF

저가의 cryogenic milling 비진공법을 이용한 나노입자 CuInSe2 광흡수층 제조 (Preparation of nanoparticles CuInSe2 absorber layer by a non-vacuum process of low cost cryogenic milling)

  • 김기현;박병옥
    • 한국결정성장학회지
    • /
    • 제23권2호
    • /
    • pp.108-113
    • /
    • 2013
  • $CuInSe_2$(CIS) chalcopyrite 물질은 고효율 박막 태양전지를 위한 광흡수층의 물질로 매우 잘 알려져 있다. 최근 태양광 산업의 흐름은 안정적인 재료 개발과 가격 경쟁력 있는 태양전지를 위한 효율적인 제조 공정을 일치시키는 것이다. 저가의 CIS 광흡수층 위해 다양한 방법으로 제조를 시도하였고, 본 논문에서는 CIS 광흡수층을 저가형으로 제조를 위해 상용화되는 6 mm pieces를 사용하여 high frequency ball milling과 cryogenic milling을 이용해 CIS 나노입자를 얻었다. 그리고, CIS 광흡수층은 불활성 분위기의 glove box 안에서 milling된 나노입자를 사용하여 paste coating법으로 제조하였다. Chalcopyrite CIS 박막은 기판온도 550도에서 30분간 셀렌화 한 후 성공적으로 제조되었으며, Al/ZnO/CdS/CIS/Mo 구조의 CIS 태양전지는 evaporation, sputtering 및 chemical bath deposition(CBD) 등 다양한 증착 방법으로 각각 제조하였다. 결론적으로, 나노입자를 이용한 CIS 태양전지 전기적 변환효율은 1.74 %를 얻었으며, 개방전압(Voc)는 29 mV, 합선전류밀도(Jsc)는 35 $mA/cm^2$, 그리고 충진율(FF)은 17.2 %였다. 나노입자 CIS 광흡수층은 energy dispersive spectroscopy(EDS), x-ray diffraction(XRD) 그리고 high-resolution scanning electron microscopy(HRSEM) 등으로 특성 분석을 하였다.

고에너지 밀링을 통한 Ni-BaCe0.9Y0.1O3-δ 서멧 멤브레인의 미세구조 균질성 향상 (Improved Microstructural Homogeneity of Ni-BCY Cermets Membrane via High-Energy Milling)

  • 김혜진;안기용;김보영;이종흔;정용재;김혜령;이종호
    • 한국세라믹학회지
    • /
    • 제49권6호
    • /
    • pp.648-653
    • /
    • 2012
  • Hybridization of dense ceramic membranes for hydrogen separation with an electronically conductive metallic phase is normally utilized to enhance the hydrogen permeation flux and thereby to increase the production efficiency of hydrogen. In this study, we developed a nickel and proton conducting oxide ($BaCe_{0.9}Y_{0.1}O_{3-{\delta}}$: BCY) based cermet (ceramic-metal composites) membrane. Focused on the general criteria in that the hydrogen permeation properties of a cermet membrane depend on its microstructural features, such as the grain size and the homogeneity of the mix, we tried to optimize the microstructure of Ni-BCY cermets by controlling the fabrication condition. The Ni-BCY composite powder was synthesized via a solid-state reaction using $2NiCO_3{\cdot}3Ni(OH)_2{\cdot}4H_2O$, $BaCeO_3$, $CeO_2$ and $Y_2O_3$ as a starting material. To optimize the mixing scale and homogeneity of the composite powder, we employed a high-energy milling process. With this high-energy milled composite powder, we could fabricate a fine-grained dense membrane with an excellent level of mixing homogeneity. This controlled Ni-BCY cermet membrane showed higher hydrogen permeability compared to uncontrolled Ni-BCY cermets created with a conventionally ball-milled composite powder.

Synthesis of Cathode Material-Nickel Sulfides by Mechanical Alloying for Sodium Batteries

  • Liu, Xiaojing;Ahn, Hyo-Jun;Ahn, In-Shup
    • 한국분말재료학회지
    • /
    • 제19권3호
    • /
    • pp.182-188
    • /
    • 2012
  • In this study, fine cathode materials $Ni_3S_2$ and $NiS_2$ were synthesized using the simple, convenient process of mechanical alloying (MA). In order to improve the cell properties, wet milling processes were conducted using low-energy ball milling to decrease the mean particle size of both materials. The cells of Na/$Ni_3S_2$ and Na/$NiS_2$ show a high initial discharge capacity of 425 mAh/g and 577 mAh/g respectively using wet milled powder particles, which is much larger than commercial ones, providing some potential as new cathode materials for rechargeable sodium-ion batteries.

PARTICLE SIZE-DEPENDENT PULVERIZATION OF B4C AND GENERATION OF B4C/STS NANOPARTICLES USED FOR NEUTRON ABSORBING COMPOSITES

  • Kim, Jaewoo;Jun, Jiheon;Lee, Min-Ku
    • Nuclear Engineering and Technology
    • /
    • 제46권5호
    • /
    • pp.675-680
    • /
    • 2014
  • Pulverization of two different sized micro-$B_4C$ particles (${\sim}10{\mu}m$ and ${\sim}150{\mu}m$) was investigated using a STS based high energy ball milling system. Shapes, generation of the impurities, and reduction of the particle size dependent on milling time and initial particle size were investigated using various analytic tools including SEM-EDX, XRD, and ICP-MS. Most of impurity was produced during the early stage of milling, and impurity content became independent on the milling time after the saturation. The degree of particle size reduction was also dependent on the initial $B_4C$ size. It was found that the STS nanoparticles produced from milling is strongly bounded with the $B_4C$ particles forming the $B_4C$/STS composite particles that can be used as a neutron absorbing nanocomposite. Based on the morphological evolution of the milled particles, a schematic pulverization model for the $B_4C$ particles was constructed.

산화물 분산강화형 316L 스테인리스강의 제조와 특성 연구 (Fabrication and Characterization of ODS 316L Stainless Steels)

  • 김민호;류호진;김성수;한창희;장진성;권오종
    • 한국분말재료학회지
    • /
    • 제16권2호
    • /
    • pp.122-130
    • /
    • 2009
  • Austenitic oxide-dispersion-strengthened (ODS) stainless steel was fabricated using a wet mixing process without a mechanical milling in order to reduce contaminations of impurities during their fabrication process. Solution of yttrium nitrate was dried after a wet mixing with 316L stainless steel powder. Carbon and oxygen contents were effectively reduced by this wet processing. Microstructural analysis showed that coarse yttrium silicates of about 150 nm were formed in austenitic ODS steels with a silicon content of about 0.8 wt%. Wet-processed austenitic ODS steel without silicon showed higher yield strength by the presence of finer oxide of about 20 nm.

Fabrication of CNT/MgCl2-Supported Ti-based Ziegler-Natta Catalysts for Trans-selective Polymerization of Isoprene

  • Cao, Lan;Zhang, Xiaojie;Wang, Xiaolei;Zong, Chengzhong;Kim, Jin Kuk
    • Elastomers and Composites
    • /
    • 제53권3호
    • /
    • pp.158-167
    • /
    • 2018
  • In this study, in-situ trans-selective polymerization of isoprene was carried out using titanium-based Ziegler-Natta catalysts. The catalysts were prepared by high-energy ball milling. Individually Large-inner-diameter carbon nanotubes (CNTL), and hydroxylated carbon nanotubes (CNTOH), along with magnesium chloride ($MgCl_2$) were used as the carriers for the catalysts. The optimum ball-milling time for preparing the $CNT/MgCl_2/TiCl_4$ Ziegler-Natta catalysts was 4 h. The $CNTOH/MgCl_2/TiCl_4$ catalyst showed a higher efficiency than that of the $CNTL/MgCl_2/TiCl_4$ catalyst, based on the rate of polymerization. The effects of the CNT-filler type on the isoprene polymerization behaviors and polymer properties were investigated. The morphologies of the trans-1,4-polyisoprene (TPI)/CNT and TPI/CNTOH nanocomposites exhibited a tube-like shape, and the CNTL and CNTOH fillers were well dispersed in the TPI matrix. In addition, the thermal stability of TPI significantly increased upon the introduction of a small amount of both CNTL/CNTOH fillers (0.15 wt%), owing to the satisfactory dispersion of the CNTL/CNTOH in the TPI matrix.

Ag 또는 CuO를 코팅한 평판형 ZnO 분말의 합성 및 항균성 평가 (Preparation and Antibacterial Properties of the Planar-Type ZnO Powder Coated with Ag or CuO)

  • 홍다희;곽지유;전덕성;조동현;이건섭;이정환;이희철
    • 한국표면공학회지
    • /
    • 제54권3호
    • /
    • pp.144-151
    • /
    • 2021
  • In the present work, planar-type ZnO powder of [0001] plane with a high aspect ratio range of 20:1 to 50:1 was synthesized. Ag or CuO could be coated on the planar-type ZnO powder by wet methods such as centrifugation or ball milling. During the coating, the average size of the powder was slightly increased while maintaining the shape and XRD pattern of ZnO. When Ag or CuO was coated, the absolute value of the zeta potential, as well as the concentration of oxygen vacancy, was increased. Ag or CuO coated planar-type ZnO power exhibited excellent antibacterial performance, which seems to be related to their high electrostatic attraction force. They could be made into a masterbatch by mixing with ABS resin, and their applicability to antibacterial substances was confirmed by manufacturing the caps of a keyboard.

고주파유도 가열에 의한 나노구조의 TiAl 급속소결과 합성 및 기계적 성질 (Rapid Sintering and Synthesis of TiAl by High-Frequency Induction Heating and its Mechanical properties)

  • 김나리;나권일;김원백;조성욱;손인진
    • 대한금속재료학회지
    • /
    • 제48권11호
    • /
    • pp.989-994
    • /
    • 2010
  • A nanopowder of TiAl was synthesized by high energy ball milling. Dense nanostuctured TiAl was consolidated using a high frequency induction heated sintering method within 2 minutes from mechanically synthesized powders of TiAl and horizontally milled powders of Ti+Al. Properties of the TiAl obtained using the two methods were compared. The grain size and hardness of TiAl sintered from horizontally milled Ti+Al powders and high energy ball milled TiAl powder were 40 nm, 20 nm, and $630kg/mm^2$, $700kg/mm^2$, respectively.

2차원 이황화몰리브덴의 성질, 제조 및 에너지 저장 소자 응용 (Properties, Preparation, and Energy Storage Applications of Two-dimensional Molybdenum Disulfide)

  • 최봉길
    • 공업화학
    • /
    • 제30권2호
    • /
    • pp.133-140
    • /
    • 2019
  • Two-dimensional (2D) ultrathin molybdenum dichalcogenides $MoS_2$ has gained a great deal of attention in energy conversion and storage applications because of its unique morphology and property. The 2D $MoS_2$ nanosheets provide a high specific surface area, 2D charge channel, sub-nanometer thickness, and high conductivity, which lead to high electrochemical performances for energy storage devices. In this paper, an overview of properties and synthetic methods of $MoS_2$ nanosheets for applications of supercapacitors and rechargeable batteries is introduced. Different phases triangle prismatic 2H and metallic octahedral 1T structured $MoS_2$ were characterized using various analytical techniques. Preparation methods were focused on top-down and bottom-up approaches, including mechanical exfoliation, chemical intercalation and exfoliation, liquid phase exfoliation by the direct sonication, electrochemical intercalation exfoliation, microwave-assisted exfoliation, mechanical ball-milling, and hydrothermal synthesis. In addition, recent applications of supercapacitors and rechargeable batteries using $MoS_2$ electrode materials are discussed.