• Journal of the Korean Society of Propulsion Engineers
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• v.14 no.5
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• pp.92-100
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• 2010

Combustion stability rating tests of 75-tonf-class thrust chamber for technology demonstration were carried out at a low pressure. Two kinds of mixing heads were used in this study. One of them has injectors of 631 and the other has injectors of 721. Mixing head with injectors of 631 showed a self-oscillation instability at the chamber pressure of 30 bar. Mixing head with injectors of 721 showed that a high frequency combustion stability was maintained under the same pressure and the same mass flow rate. But mixing head with injectors of 721 generated a self-oscillation instability at the chamber pressure of 20 bar and it was found that stability boundary region was changed due to the configuration of a mixing head from these results.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.11a
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• pp.726-728
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• 2010

A subscale gas generator was designed and manufactured to investigate the effect of design parameters on discharge coefficients of injectors for a 75 ton-class gas generator and hot-firing tests were successfully performed. The test results showed that discharge coefficients of fuel and liquid oxygen injectors remained nearly constant irrespective of variations of a mixture ratio and a chamber pressure. When the post diameter of the liquid oxygen injector was reduced, the discharge coefficient was increased as the pressure drop of the injector was decreased.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.99-103
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• 2017

As a development test of the 75-tonf LOx/Kerosene liquid rocket engine for KSLV-II first Stage Engine, hot firing test of 75-tonf engine are performed. The current status of development test on first stage 75-tonf engine system including combustion chamber, turbopump, gas generator, propellant supply system are presented. During the 75tonf engine test campaign, the development of startup sequence of LOx-Kerosene engine system, engine startup using pyrostarter, ignition of gas generator, steady operation and engine shutdown is successfully performed. As a passenger test during engine hot firing tests, Thrust Vector Control system (TVC) of the engine are also evaluated during engine hot firing test. The results of hot firing test of 75-tonf thrust engine system will be used for the design confirmation and performance evaluation of 75 tonf engine system for KSLV-II first Stage.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.225-228
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• 2009

Hot-firing tests were performed on the gas generator which is a technology development/demonstration model for a 75 ton-class liquid rocket engine. A heat-sink type combustion chamber was used for initial performance examination of the injector and mixing head. This paper explains not only preparation works for hot-firing tests but also the acquired results such as pressure, temperature distribution, and pressure fluctuation.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.05a
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• pp.173-176
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• 2010

A subscale gas generator was designed and manufactured to understand a reason for increased pressure drop of liquid oxygen injectors observed in a technology demonstration model of a 75 ton-class gas generator. A total of 6 hot-firing tests were successfully performed including experimental conditions of design and off-design points. The hot-firing results showed that discharge coefficients of fuel and liquid oxygen remained constant as the mixture ratio varied at a fixed chamber pressure. At a fixed mixture ratio, it was also found that discharge coefficients of fuel and liquid oxygen was constant as the chamber pressure was increased.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.515-519
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• 2011

Structural tests for the mixing head of a 75tonf class thrust chamber were performed to verify structural stability. The mixing head of a thrust chamber is loaded by high pressure with regeneratively cooled fuel and cryogenic liquid oxygen(LOx) as well as it transfers thrust load generated by liquid rocket engine. Therefore structural stability of mixing head is a very important factor to work without any plastic deformation or structural failure. In this study, two mixing heads were manufactured using different welding methods, Tungsten Inert Gas(TIG) welding and Electron Beam Welding(EBW) and evaluated a structural stability. The results of structural tests showed that the mixing head assembled by EBW can withstand the applied design load without any structural failures and be structurally more stable than that of TIG welding.

• Journal of the Korean Society of Propulsion Engineers
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• v.19 no.5
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• pp.91-97
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• 2015

After-burner test facility for gas generators of 75 tonf class liquid rocket engines was designed, which was verified by the facility certification test of the Combustion Chamber Test Facility(CCTF). The purpose of the certification test of the after-burner test facility is to verify the combustion stability of gas torches equipped in the gas generator and the after-burner test facility by using methane and oxygen gases. In the case of the autonomous test, the supply system provided steadily methane and oxygen gases to the after-burner system without pressure drop. The combustion pressure of the gas torch approached the design requirement. In the case of the coupled test, the gas generator ignition and the fuel-rich exhaust gas combustion were successfully carried out, leading to the verification of the test facility.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.38 no.4
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• pp.395-402
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• 2010

Baffle injectors are protruded into the combustion chamber and form an anti-pulsating baffle to prevent high-frequency combustion instabilities in transverse modes. Being exposed to a high heat-flux environment, the baffle injector has self-cooling passages through which kerosene is convected and heated. The baffle injector with 20 spiral cooling channels has been developed and successfully applied to 30 $ton_f$-class combustors without any performance loss due to an additional cooling. In this work, numerical analysis of conjugate heat transfer in baffle injectors with various cooling channel designs has been performed in order to reduce the fabrication cost which would be considerably increased for the 75 $ton_f$-class combustor. Prior to the application to a full-scale combustor, the thermal durability of the modified design has been verified through the subscale hot-firing tests.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.807-812
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• 2011

Fuel-side cold-flow tests were performed on the technology demonstration model of a 75 ton-class liquid rocket engine combustion chamber for the first stage of the Korea space launch vehicle II. Pressure drop in the cooling channels of the combustion chamber was measured by changing fuel mass flow rate through a pressure regulating system. Pressure drop in each segment of the chamber could be obtained and a lot of pressure drop was caused by high flow velocity in the nozzle throat segment. The accuracy of a hydraulic analysis method for calculating a pressure loss in cooling channels could be verified by applying it to the cold-flow test conditions.

• Journal of the Korean Society of Propulsion Engineers
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• v.16 no.6
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• pp.56-61
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• 2012

Fuel-side cold-flow tests were performed on the technology demonstration model of a 75 ton-class liquid rocket engine combustion chamber for the first stage of the Korea space launch vehicle II. Pressure drop in the cooling channels of the combustion chamber was measured by changing fuel mass flow rate through a pressure regulating system. Pressure drop in each segment of the chamber could be obtained and a lot of pressure drop was caused by high flow velocity in the nozzle throat segment. The accuracy of a hydraulic analysis method for calculating a pressure loss in cooling channels could be verified by applying it to the cold-flow test conditions.