• Title/Summary/Keyword: 6sigma method

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A Six Sigma Application Case Study to Improve a Rolled Throughput Yield of an Automobile Steering Wheel Manufacturing Process (자동차 Steering Wheel 제조공정의 누적수율 개선을 위한 6시그마 적용사례)

  • Park, Jong-In;Lee, Dong-Kyu;Byun, Jai-Hyun
    • Journal of Korean Society for Quality Management
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    • v.33 no.1
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    • pp.32-41
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    • 2005
  • This paper presents a six sigma application case study for an automobile steering wheel manufacturing process using rolled throughput yield improvement activity. Hidden factory and first pass yield concept is introduced and a DMAIC procedure is implemented to maximize the first pass yield. The result of the six sigma project amounts to the reduction of failure cost of 1.2 billion won per year in the steering wheel manufacturing process. This paper can benefit six sigma practitioners in some ways.

Improvement of Synthesis Construction Plan through 6sigma (6시그마를 통한 종합시공계획서 작성 프로세스 개선)

  • Baek, Ho-Jin;Yoo, Chang-Kyu;Lee, Yoon-Sun;Kim, Jae-Jun
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2007.11a
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    • pp.613-617
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    • 2007
  • To achieve project successfully in domestic construction site, pre-management of risk is important factor. Synthesis Construction Document made early construction is representative as means of pre-management of risk. But, Synthesis Construction Document is not working properly for pre-management of risk because the level is low as Synthesis Construction Document is made formally and the time is too late to pre manage the risk for various factor. A epoch-making method that differ with existing need to solve this deep-rooted problem of domestic construction site. So, this study is analyzing to achieve subject to heighten level Synthesis Construction Document and shorten creation period with "S"construction company(introducing 6sigma by tool of management innovation 6 sigma)'s data and offering an opportunity that heightens effectiveness and goes forward and aims possibility about construction site suitability of 6sigma by confirming Pilot Test.

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Statistical Inference for Process Capability Indices and 6 Sigma Qualify Levels (공정능력지수들과 6 시그마 품질수준에 대한 통계적 추론)

  • Cho, Joong-Jae;Sim, Kyu-Young;Park, Byoung-Sun
    • Communications for Statistical Applications and Methods
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    • v.15 no.3
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    • pp.451-464
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    • 2008
  • Six sigma is the rating that signifies "best in clas", with only 3.4 defects per million units or operations. Higher sigma quality level is generally perceived by customers as improved performance by assigning a correspondingly higher satisfaction score. The process capability indices and the sigma level $Z_{st}$ have been widely used in six sigma industries to assess process performance. Most evaluations on process capability indices focus on point estimates, which may result in unreliable assessments of process performance. In this paper, we consider statistical inference for process capability indices $C_p$, $C_{pk}$ and $C_{pm}$. Also, we study better testing procedure on assessing sigma level $Z_{st}$ and capability index $C_{pm}$, for practitioners to use in determining whether a given process is capable. The proposed method is easy to use and the decision making is more reliable. Whether a process is clearly normal or nonnormal, our bootstrap testing procedure could be applied effectively without the complexity of calculation. A numerical result based on our proposed method is illustrated.

A Study of Six Sigma and Total Error Allowable in Chematology Laboratory (6 시그마와 총 오차 허용범위의 개발에 대한 연구)

  • Chang, Sang-Wu;Kim, Nam-Yong;Choi, Ho-Sung;Kim, Yong-Whan;Chu, Kyung-Bok;Jung, Hae-Jin;Park, Byong-Ok
    • Korean Journal of Clinical Laboratory Science
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    • v.37 no.2
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    • pp.65-70
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    • 2005
  • Those specifications of the CLIA analytical tolerance limits are consistent with the performance goals in Six Sigma Quality Management. Six sigma analysis determines performance quality from bias and precision statistics. It also shows if the method meets the criteria for the six sigma performance. Performance standards calculates allowable total error from several different criteria. Six sigma means six standard deviations from the target value or mean value and about 3.4 failures per million opportunities for failure. Sigma Quality Level is an indicator of process centering and process variation total error allowable. Tolerance specification is replaced by a Total Error specification, which is a common form of a quality specification for a laboratory test. The CLIA criteria for acceptable performance in proficiency testing events are given in the form of an allowable total error, TEa. Thus there is a published list of TEa specifications for regulated analytes. In terms of TEa, Six Sigma Quality Management sets a precision goal of TEa/6 and an accuracy goal of 1.5 (TEa/6). This concept is based on the proficiency testing specification of target value +/-3s, TEa from reference intervals, biological variation, and peer group median mean surveys. We have found rules to calculate as a fraction of a reference interval and peer group median mean surveys. We studied to develop total error allowable from peer group survey results and CLIA 88 rules in US on 19 items TP, ALB, T.B, ALP, AST, ALT, CL, LD, K, Na, CRE, BUN, T.C, GLU, GGT, CA, phosphorus, UA, TG tests in chematology were follows. Sigma level versus TEa from peer group median mean CV of each item by group mean were assessed by process performance, fitting within six sigma tolerance limits were TP ($6.1{\delta}$/9.3%), ALB ($6.9{\delta}$/11.3%), T.B ($3.4{\delta}$/25.6%), ALP ($6.8{\delta}$/31.5%), AST ($4.5{\delta}$/16.8%), ALT ($1.6{\delta}$/19.3%), CL ($4.6{\delta}$/8.4%), LD ($11.5{\delta}$/20.07%), K ($2.5{\delta}$/0.39mmol/L), Na ($3.6{\delta}$/6.87mmol/L), CRE ($9.9{\delta}$/21.8%), BUN ($4.3{\delta}$/13.3%), UA ($5.9{\delta}$/11.5%), T.C ($2.2{\delta}$/10.7%), GLU ($4.8{\delta}$/10.2%), GGT ($7.5{\delta}$/27.3%), CA ($5.5{\delta}$/0.87mmol/L), IP ($8.5{\delta}$/13.17%), TG ($9.6{\delta}$/17.7%). Peer group survey median CV in Korean External Assessment greater than CLIA criteria were CL (8.45%/5%), BUN (13.3%/9%), CRE (21.8%/15%), T.B (25.6%/20%), and Na (6.87mmol/L/4mmol/L). Peer group survey median CV less than it were as TP (9.3%/10%), AST (16.8%/20%), ALT (19.3%/20%), K (0.39mmol/L/0.5mmol/L), UA (11.5%/17%), Ca (0.87mg/dL1mg/L), TG (17.7%/25%). TEa in 17 items were same one in 14 items with 82.35%. We found out the truth on increasing sigma level due to increased total error allowable, and were sure that the goal of setting total error allowable would affect the evaluation of sigma metrics in the process, if sustaining the same process.

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The Convolution Sum $\sum_{al+bm=n}{\sigma}(l){\sigma}(m)$ for (a, b) = (1, 28),(4, 7),(1, 14),(2, 7),(1, 7)

  • Alaca, Ayse;Alaca, Saban;Ntienjem, Ebenezer
    • Kyungpook Mathematical Journal
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    • v.59 no.3
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    • pp.377-389
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    • 2019
  • We evaluate the convolution sum $W_{a,b}(n):=\sum_{al+bm=n}{\sigma}(l){\sigma}(m)$ for (a, b) = (1, 28),(4, 7),(2, 7) for all positive integers n. We use a modular form approach. We also re-evaluate the known sums $W_{1,14}(n)$ and $W_{1,7}(n)$ with our method. We then use these evaluations to determine the number of representations of n by the octonary quadratic form $x^2_1+x^2_2+x^2_3+x^2_4+7(x^2_5+x^2_6+x^2_7+x^2_8)$. Finally we express the modular forms ${\Delta}_{4,7}(z)$, ${\Delta}_{4,14,1}(z)$ and ${\Delta}_{4,14,2}(z)$ (given in [10, 14]) as linear combinations of eta quotients.

Dynamic Stability Analysis of Stiffened Tapered Thick Plate with Concentrated Mass on Pasternak Foundations (Pasternak지반에 지지된 집중질량을 갖는 보강된 변단면 후판의 동적안정해석)

  • Lee, Yong-Soo;Kim, Il-Jung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.12
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    • pp.1296-1305
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    • 2009
  • This paper has the object of investigating dynamic stability of stiffened tapered thick plate with concentrated mass on Pasternak foundation by means of finite element method and providing kinematic design data for mat of building structures. Finite element analysis of stiffened tapered thick plate is done by use of rectangular finite element with 8-nodes. In order to analysis plate which is supported on Pasternak foundation, the Winkler foundation parameter is varied with 10, 100, 1000 and the shear foundation parameter is 5, 10, concentrated mass is $0.25m_c$, $1.0m_c$, tapered ratio is 0.25, 0.5. The ratio of In-plane force to critical load is applied as $0.4\sigma_{cr},\;0.6\sigma_{cr},\;0.8\sigma_{cr}$ respectively. This paper analyzed varying tapered ratio.

Study on The System Suitability Test for Alcohols Separation by GCOTC (GCOTC에 의한 알코올류 분리를 위한 시스템 적합성에 관한 연구)

  • Oh, Doe Seok;Kim, Sung Hwa;Lee, Seul;Choi, Jae Gu
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.27 no.2
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    • pp.123-129
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    • 2017
  • Objectives: The purpose of this study is to enhance the application of analytical method of polar solvents(alcohols) by GCOTC (gas chromatography open tubular column) through the system suitability test(SST) to estimate the whole chromatographic system performance(integral part). Methods: To perform the SST, carried out repeatability(n=6) as analytical method of polar solvents by GCOTC, got the retention time($t_R$), standard deviation(${\sigma}_{n-1}$) of $t_R$, baseline width($w_b=4{\sigma}_{n-1}$) and calculated dead time($t_m$) by $v_m=d^2{\pi}L(f/4)$ and $v_m=t_m$ x flow rate. Results: In this experiment, obtained the basic data, there were $t_m=2$ min, methanol($t_R=3.569$, ${\sigma}_{n-1}=0.01$, $w_b=0.04$), ethanol ($t_R=3.892$, ${\sigma}_{n-1}=0.004$, $w_b=0.016$), isopropanol($t_R=4.209$, ${\sigma}_{n-1}=0.004$, $w_b=0.016$). By using these data, calculated the corrected retention time($t_R{^{\prime}}$), capacity factor(k), separation factor(${\alpha}$), number of theoretical plate(n) and resolution($R_s$) for SST and got the good results. Conclusions: Through the SST, could reconfirm the whole chromatographic performance system(integral part) for analytical method of polar solvents by GCOTC. Therefore, this analytical method expect to be widely applied at the related areas.

A proposal Key Performance Indicator by using SQ model and QFD Method (SQ모델과 QFD를 이용한 제조기업의 핵심성과지표 제안)

  • Shin, Soo-Jeong;Ree, Sang-Bok
    • Proceedings of the Korean Society for Quality Management Conference
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    • 2010.04a
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    • pp.364-369
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    • 2010
  • In this Paper, We proposed important KPI which is very critical problem that all enterprises must send out. We surveyed 50 company which are received Excellence Service Quality Certification by Government and we select KPI. We find critical KPI which is calculated important value by relation knowing KPI and item of SQ Model by using QFD Method. We hope proposed KPI which is being used in the enterprises.

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A Study on Increasing Productivity using Profits Making Analysis in the Semiconductor Industry (반도체 산업에서의 수익창출 분석을 활용한 생산성 향상에 관한 연구 -6시그마 기법을 중심으로-)

  • Yun, Young-Do;Kim, Min-Jun;Yang, Kwang-Mo;Kang, Kyong-Sik
    • Journal of the Korea Safety Management & Science
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    • v.15 no.1
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    • pp.199-207
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    • 2013
  • Domestic semiconductor industry grew rapidly enough to draw a close attention in a short period less than twenty years. Korea grew to be the third largest semiconductor manufacturing country in the world during the period and has maintained the proud of Koreans even in technological competitiveness. Accordingly, In this study, it was introduced and analyzed 6 sigma method using profits making analysis for increasing Productivity in the semiconductor manufacturing process.

Instrumental Seismic Intensity based on Fourier Acceleration Spectra of the earthquake ground-motion (지진파의 가속도 푸리에스펙트럼 크기를 이용한 계측진도 평가)

  • Yun, Kwan-Hee;Park, Dong-Hee;Park, Se-Moon
    • Journal of the Earthquake Engineering Society of Korea
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    • v.13 no.6
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    • pp.27-37
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    • 2009
  • A method of instrumentally estimating seismic intensity (MMI) based on the Fourier Acceleration Spectrum of earthquake ground-motion, the so-called 'FAS MMI method' of Sokolov and Wald (2002), was evaluated for its applicability to Korea based on the empirical models of mean (m) and standard deviation (${\sigma}$) for Korea according to individual seismic intensity for MMI ${\leq}$ IV (Yun et al., 2009). This evaluation showed that the error in estimating the seismic intensity using the FAS MMI method is ${\sigma}$ = 0.74 MMI, and was further reduced to ${\sigma}$ = 0.61 MMI if the dependency of the error on earthquake magnitude and distance is additionally corrected. It is also shown that FAS MMI based on the FAS semi-empirically evaluated from small earthquakes for damaging earthquakes in Korea with maximum MMI ${\geq}$ VI could predict the observed MMI with the maximum error of 0.63 by using the combined FAS m-${\sigma}$ models of Korea for MMI ${\leq}$ IV and global region for MMI ${\geq}$ V.