• Title/Summary/Keyword: 4-roll

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Deformation Analysis of Roll Mold for Nano-flexible Devices

  • Khaliq, Amin;Tahir, Usama;Jeong, Myung Yung
    • Journal of the Microelectronics and Packaging Society
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    • v.28 no.4
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    • pp.47-50
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    • 2021
  • Nanoimprint lithography (NIL) has revolutionized the fabrications of electronics, photonics, optical and biological devices. Among all the NIL processes, roll-to-roll nanoimprinting is regarded best for having the attributes of low cost, continuous, simple, and energy-efficient process for nanoscale device fabrication. However, large-area printing is limited by the master mold deformation. In this study, a finite element model (FEM) has been constructed to assess the deformation of the roll mold adhesively wrapped on the carbon fiber reinforced material (CFRP) base roll. This study also optimizes the deformations in the metallic roll mold with respect to nip-forces applied in the printing process of nano-fabrication on large scale. The numerical simulations were also conducted to evaluate the deflection in roll mold assembly due to gravity. The results have shown decreasing trend of the deformation with decreasing nip-force. Also, pressure uniformity of about 40% has been optimized by using the current numerical model along with an acceptable deflection value in the vertical axis due to gravity.

A NUMERICAL STUDY ON THE ROLL LOCK-IN OF A CANARD-CONTROLLED MISSILE WITH FREELY SPINNING TAILFINS (자유회전 테일핀을 갖는 미사일에 대한 Roll Lock-in 현상의 수치적 연구)

  • Yang, Y.R.;Kim, M.S.;Myong, R.S.;Cho, T.H.
    • Journal of computational fluids engineering
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    • v.14 no.4
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    • pp.48-55
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    • 2009
  • In this study, roll lock-in phenomena of freely spinning tailfins were investigated by a CFD code. To analyze a motion of freely spinning tailfins, this research use a Chimera method, an Euler code and a 6 degrees of freedom analysis. The numerical results of aerodynamic characteristics and roll rates of a canard-controlled missile with freely spinning tailfins show a good agreement with wind tunnel test results. Using the roll rates calculation result of freely spinning tailfins, roll lock-in phenomena is confirmed. Roll lock-in phenomena and Roll lock-in states can be predicted through effects of the induced vortex of the canards control and the analysis of the rolling moments of tailfins due to the bank angle.

Effect of Skinpassing Conditions on the Surface Characteristics of Hot-dip Galvanized Steel Sheets (용융아연도금강판의 표면특성에 미치는 조질압연 조업조건의 영향)

  • 전선호
    • Journal of Surface Science and Engineering
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    • v.34 no.4
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    • pp.327-336
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    • 2001
  • The skinpassing conditions such as roll type, roll force and roll roughness of the work roll were evaluated to give the surface properties of the galvanized steel sheets that were required for automotive and to get rid of the surface defects that caused with the bad control of galvanized coating process parameters. The surface defects of the galvanized steel sheets such as the ripple mark and the scratch were completely removed as the roll force of SPM work roll was increased and the amount of the transfer of roll surface texture to the strip was also gained a lot. The image clarity of electro discharge textured (EDT) coated steel sheets before and after painting was higher than that of the bright (BRT) and shot blasted (SBT) coated steel sheets because of higher PPI value, lower waviness and uniform surface pattern. Since micro-craters transferred on the surface of the galvanized steel sheets played a role of nucleation sites of chromate reaction, Increase of micro-craters was bring to better corrosion resistance with the increase of the roll force and the use of EDT roll at the skin pass mill.

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Tail Rotor Design and Thrust Test for a Roll-balanced Agricultural Unmanned Helicopter (농용 무인헬리콥터의 가로균평을 위한 테일부 설계 및 추력 시험)

  • Koo, Young-Mo;Bae, Yeong-Hwan;Seok, Tae-Su;Shin, Shi-Kyoon;Park, Hee-Jin
    • Journal of Biosystems Engineering
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    • v.35 no.5
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    • pp.302-309
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    • 2010
  • Aerial application using an unmanned agricultural helicopter would allow precise and timely spraying. The attitude of a helicopter depends on a number of dynamic variables for roll-balanced flight. Laterally tilting behavior of a helicopter is a physically intrinsic phenomenon while hovering and forwarding. In order to balance the fuselage, the rotor should be counter-tilted, resulting in the biased down-wash. The biased spraying toward right side causes uneven spray pattern. In this study, a raised tail rotor system for the roll-balanced helicopter was studied. Thrust of the tail rotor system was measured and theoretically estimated for the fundamental database of the roll-balanced helicopter design. The estimated tail thrust and roll-moment would be used to design the raising height of tail rotor and roll balancing dynamics. The unmanned agricultural helicopter required the tail rotor thrust of about 39.2 N (4.0 kgf) during hovering with a payload of 235.4 N (24 kgf). A raised tail rotor system would compensate for the physical tilt phenomena. A further attitude control system of helicopter would assist roll-balanced aerial spray application.

Patent Trend Report for Display using Roll-print manufacturing method(KR, JP) (롤프린트(Roll-print) 방식을 이용한 디스플레이의 특허동향(한국, 일본))

  • Jeong, In-Seong;Park, Ji-Hoon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.35-35
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    • 2007
  • The roll printing technique is the updated technology which will substitute a existing lithography technique for a field of the display such as LCD, PDP, OLED and FED etc. Currently, the patent trend analysis about research and development of the different enterprises are demanded, because it is forecast that the dominion of display market will be exchanged by research and development result of roll-printing technique. In this presentation, it is analyzed on patent trends applied the roll printing technique for a field of the display such as LCD, PDP, OLED and FED etc in Korea and Japan by the various methods.

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Production Technology Status of Organic Lighting & Display via Roll-to-Roll Process (롤투롤 공정을 통한 유기조명 및 디스플레이 생산기술 개발 현황)

  • Jung, Eun;Kim, Sung-Jin;Cho, Sung Min
    • Vacuum Magazine
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    • v.4 no.2
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    • pp.24-28
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    • 2017
  • Organic light-emitting diodes (OLEDs) have already been commercialized for the mobile-phone display, TV, and lighting panels. Even though the OLED display for the mobile phones is now considered as the main stream display for the application, the OLED TV and lighting panels are having difficulty in their market due to their high prices despite the better performance to the competitors. In recent years, roll-to-roll production of the OLED has begun to be examined, and this method is opening a way to solve the high price problem. In this article, we introduce several important processes for roll-to-roll production of OLED and explain the development status to date.

Prediction of Roll Force Profile in Cold Rolling - Part I : Development of a Mathematical Model (냉간 압연에서 압하력 분포 예측 - Part I : 수식 모델 개발)

  • Nam, S.Y.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.28 no.4
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    • pp.190-196
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    • 2019
  • The capability of accurately predicting the roll force profile across a strip in the bite zone in cold rolling process is vital for the calculation of strip profile. This paper presents a derivation of a precision mathematical model for predicting variations in the roll force across a strip in cold rolling. While the derivation is based on an approximate 3-D theory of rolling, this mathematical model also considers plastic deformation in the pre-deformation region which is located close to the roll entrance before the strip enters the bite zone. Finally, the mathematical model is expressed as a boundary value problem, and it predicts the roll force profile and tension profile in addition to lateral plastic strain profile.

Microstructure and Mechanical Properties of AA6061/AA5052/AA6061 Complex Sheet Fabricated by Cold-Roll Bonding Process (냉간압연접합법에 의해 제조된 AA6061/AA5052/AA6061 복합판재의 미세조직 및 기계적 성질)

  • Hwang, Ju-Yeon;Lee, Seong-Hee
    • Korean Journal of Materials Research
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    • v.29 no.6
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    • pp.392-397
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    • 2019
  • A cold roll-bonding process is applied to fabricate an AA6061/AA5052/AA6061 three-layer clad sheet. Two AA6061 and one AA5052 sheets of 2 mm thickness, 40 mm width, and 300 mm length are stacked, with the AA5052 sheet located in the center. After surface treatment such as degreasing and wire brushing, sample is reduced to a thickness of 1.5 mm by multi-pass cold rolling. The rolling is performed at ambient temperature without lubricant using a 2-high mill with a roll diameter of 400 mm at rolling speed of 6.0 m/sec. The roll bonded AA6061/AA5052/AA6061 complex sheet is then hardened by natural aging(T4) and artificial aging(T6) treatments. The microstructures of the as-roll bonded and age-hardened Al complex sheets are revealed by optical microscopy; the mechanical properties are investigated by tensile testing and hardness testing. After rolling, the roll-bonded AA6061/AA5052/AA6061 sheets show a typical deformation structure in which grains are elongated in the rolling direction. However, after T4 and T6 aging treatment, there is a recrystallization structure consisting of coarse equiaxed grains in both AA5052 and AA6061 sheets. The as roll-bonded specimen shows a sandwich structure in which an AA5052 sheet is inserted into two AA6061 sheets with higher hardness. However, after T4 and T6 aging treatment, there is a different sandwich structure in which the hardness of the upper and lower layers of the AA6061 sheets is higher than that of the center of the AA5052 sheet. The strength values of the T4 and T6 age-treated specimens are found to increase by 1.3 and 1.4 times, respectively, compared to that value of the starting material.

Comparison of Effects Between Modified Vertical Roll Sling and Bobath Roll Sling in Hemiplegic Shoulder Subluxation

  • Kim, Dong-Hyun;Kim, Tack-Hoon;Roh, Jung-Suk;Cynn, Heon-Seock;Choi, Houng-Sik;Oh, Dong-Sik
    • Physical Therapy Korea
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    • v.15 no.4
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    • pp.64-69
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    • 2008
  • The purpose of this study was to compare the effectiveness of modified vertical roll sling and conventional Bobath roll sling in reducing hemiplegic shoulder subluxation. Radiography of $40^{\circ}$ anterior oblique radiographic view' were taken, before and immediately after wearing each sling in 13 hemiplegic patients. The vertical distance. horizontal distance. and joint distance were measured. Analysis of radiographically measured distances showed that both modified vertical roll sling and Bobath roll sling decreased vertical, horizontal. and joint distances. Reduction in vertical and joint distances were significantly greater in modified vertical roll sling compared to Bobath roll sling. while horizontal distance showed no significant difference between the two slings. Therefore it can be concluded that modified vertical roll sling is an effective orthosis in reducing hemiplegic shoulder subluxation.

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Adjustment of Roll Gap for the Dimension Accuracy of Bar in Hot Bar Rolling Process

  • Kim, Dong-Hwan;Kim, Byung-Min;Lee, Youngseog
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.1
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    • pp.56-62
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    • 2003
  • The objective of this study is to adjust the roll gap for the dimension accuracy of bar in hot bar rolling process considering roll wear. In this study hot bar rolling processes for round and oval passes have been investigated. In order to predict the roll wear, the wear model is reformulated as an incremental form and then wear depth of roll is calculated at each deformation step on contact area using the results of finite element analysis, such as relative sliding velocity and normal pressure at contact area. Archard's wear model was applied to predict the roll wear. To know the effects of thermal softening of DCI (Ductile Cast Iron) roll material according to operating conditions, high temperature micro hardness test is executed and a new wear model has been proposed by considering the thermal softening of DCI roll expressed in terms of the main tempering curve. The new technique developed in this study for adjusting roll gap can give more systematically and economically feasible means to improve the dimension accuracy of bar with full usefulness and generality.