• Design & Manufacturing
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• 제16권4호
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• pp.17-23
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• 2022

Recently, several studies are being conducted to achieve a curvature of 180° or more for the edge of the display glass. The thermocompression molding process is applied to the manufacture of curved glass, and high hardness G5 graphite is used as the mold material to withstand the impact applied to the mold. G5 graphite has high hardness and strong brittleness, which makes tool wear and surface damage easy during machining. Therefore, the demand for diamond-coated tools with good mechanical properties is increasing in the G5 machining field. In this study, the optimal cutting conditions and machinability of a nanodiamond (NCD) coated ball end mill being developed by a tool manufacturer were analyzed and evaluated. For this purpose, the same test was performed on the microdiamond (MCD) coated ball end mill and compared together. In summary, the machinability of MCD and NCD coated tools showed better cutting performance at a cutting speed of 282 m/min, a feed rate of 1,400 mm/min, and a radial depth of cut of 0.08 to 0.1 mm.

• 대한금속재료학회지
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• 제47권9호
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• pp.580-585
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• 2009

The effects of shear speed and tip height on the high speed shear test of Sn-3.0wt.%Ag-0.5wt.%Cu ball joints were investigated. Solder balls of $450{\mu}m$ in diameter were reflowed at $245^{\circ}C$ on a FR4 PCB (Printed Circuit Board) in order to obtain a sample for the high-speed shear test. The UBM was comprised of Cu/Ni/Au, and the shear speed and tip height varied from 0.5 to 3.0 m/s, and from 10 to $135{\mu}m$, respectively. According to the experimental results, faster shear speed enhanced the shear strength of the solder joints, regardless of the tip height. The fraction of ductile (solder) fracture decreased when the shearing speed was raised from 0.5 to 3.0 m/s. With an increasing tip height from 10 to 50 and $135{\mu}m$, the fracture mode changed from pad lift to mixed (ductile and brittle) and ductile fracture, respectively, while the shearing energy also increased in the same order. The shear energy had a proportional relationship with the fraction of the solder fracture.

• 대한기계학회논문집A
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• 제27권3호
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• pp.335-342
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• 2003

In this study, the effects of oxide layer formed on the contact parts of TiN coated ball and steel disk in sliding are investigated. Also wear mechanism to from the oxide layer and the characteristics of the oxide layer formation are investigated. AISI 52100 steel ball is used for the substrate of coated ball specimens. Two types of coated ball specimens were prepared by depositing TiN coating with 1 and 4 ${\mu}{\textrm}{m}$ in coating thickness. AISI 1045 steel is used for the disk type counter-body. To investigate the effect of oxide layer on the contact parts of the two materials, the tests were performed both in air for forming oxide layer on the contact parts and in nitrogen environment to avoid oxidation. And to study the effects of surface roughness of counter-body, TiN coating thickness and contact load of sliding test on the characteristics of oxide layer formation on counter-body, various tests were carried out. From the results, the friction characteristics between the two materials was predominated by iron oxide layer that formed on wear track on counter-body and this layer caused the high friction. And the formation rate of the oxide layer on wear track increased as the real contact area between the two materials increased as the contact load increased, the TiN coating thickness decreased and the surface of counter-body smoothened.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2001년도 제34회 추계학술대회 개최
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• pp.109-116
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• 2001

In this study, the effects of oxide layer formed on the contact parts of TiN coated ball and steel disk in sliding are investigated. Also wear mechanism to form the oxide layer and the characteristics of the oxide layer formation are investigated. AIS152100 steel ball is used for the substrate of coated ball specimens. Two types of coated ball specimens were prepared by depositing TiN coating with 1 and 4um in coating thickness. AISI1045 steel is used for the disk type counter-body. To investigate the effect of oxide layer on the contact parts of the two materials, the tests were performed both in ambient for forming oxide layer on the contact parts and in nitride environment to avoid oxidation. And to study the effects of surface roughness of counter-body, TiN coating thickness and contact load of sliding test on the characteristics of oxide layer formation on counter-body, various tests were carried out. From the results, the friction characteristics between the two materials was predominated by iron oxide layer that formed on wear track on counter-body and this layer caused the high friction. And the formation rate of the oxide layer on wear track increased as the real contact area between the two materials increased as the contact load increased, the TiN coating thickness decreased and the surface of counter-body smoothened.

• 한국재료학회지
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• 제21권6호
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• pp.299-302
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• 2011

[ $WO_3$ ]powders were ball-milled with an alumina ball for 0-72 hours. $In_2O_3$ doped $WO_3$ was prepared by soaking ball-milled $WO_3$ in an $InCl_3$ solution. The mixed powder was annealed at $700^{\circ}C$ for 30 min in an air atmosphere. A paste for screen-printing the thick film was prepared by mixing the $WO_3$:In2O3 powders with ${\alpha}$-terpinol and glycerol. $In_2O_3$ doped $WO_3$ thick films were fabricated into a gas sensor by a screen-printing method on alumina substrates. The structural properties of the $WO_3$:$InO_3$ thick films were a monoclinic phase with a (002) dominant orientation. The particle size of the $WO_3$:$InO_3$ decreased with the ball-milling time. The sensing characteristics of the $In_2O_3$ doped $WO_3$ were investigated by measuring the electrical resistance of each sensor in the test-box. The highest sensitivity to 5 ppm $CH_4$ gas and 5 ppm $CH_3CH_2CH_3$ gas was observed in the ball-milled $WO_3$:$InO_3$ gas sensors at 48 hours. The response time of $WO_3$:$In_2O_3$ gas sensors was 7 seconds and recovery time was 9 seconds for the methane gas.

• 마이크로전자및패키징학회지
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• 제15권4호
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• pp.65-70
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• 2008

본 연구에서는 BGA(Ball Grid Array) 솔더 접합부에 high impact가 가해졌을 경우 접합부의 기계적 특성에 대해서 연구하였다. 시편은 ENIG(Electroless Nickel Immersion Gold) 표면 처리된 FR-4 기판 위에 직경이 500 ${\mu}m$인 Sn-37Pb 솔더볼을 BGA 방식으로 배열하고 리플로우(Reflow)를 통하여 제작하였다. HTS(High Temperature Storage) 테스트를 위해, 시편을 일정한 온도의 $120^{\circ}C$에서 250시간 동안 시효처리(Aging)를 실시하였다. 시효처리 후, 각각의 시편은 고속 전단 시험기(Dage-4000HS)를 이용하여 속도 변수는 0.01, 0.1, 1, 3 m/s로 설정하여 고속전단 시험을 실시하였다. 전단시험 후, 솔더 접합 계면과 파면을 주사전자현미경(Scanning Electron Microscope, SEM)을 통하여 관찰하였다. 솔더 접합 계면에는 $Ni_3Sn_4$의 금속간 화합물이 성장하였으며, 시효처리 후, 솔더 접합 계면에 생성된 금속간 화합물의 두께가 증가하는 것을 관찰 할 수 있었다. 전단 시험 결과, 전단 속도가 빨라짐에 따라 전단 강도값은 증가하는 경향을 나타내었다. 솔더 접합부의 파단은 전단 속도와 시효처리 시간에 따라 다양한 파괴 모드로 진행됨을 알 수 있었다. 또한, 파괴 모드는 연성파괴 형상을 보이다가 전단속도가 증가함에 따라 취성 파괴 형상으로 변하는 것을 알 수 있었다.

• 생명과학회지
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• 제15권4호
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• pp.584-589
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• 2005

담체인 황토볼와 Chromobacterium WS 2-14을 이용하여 F-STEP공정(혐기${\rightarrow}$ 호기${\rightarrow}$ 무산소)에서 실제폐수에 존재하는 인산을 효율적으로 제거하기 위해 최적 황토볼 크기 및 소성 온도, 폐수의 초기 pH,폐수의 초기 인산염 농도, 운전온도, 그리고 통기를 검토했다. 최적 조건은 다음과 같다. 황토볼 크기 및 소성 온도, $2\~4mm,\;960^{\circ}C$; 실페수의 초기pH, 6.0; 실페수의 초기 인산 농도, 5.0mg/1. 운전온도, $30^{\circ}C$; 그리고 통기, 5.0L/min등이 얻어졌다. 그리고 최적 운전조건을 이용해서 pilot test을 65일 동안 진행했다. 인산 평균 제거율은 $92.0\%$였고. 또한 최종 유출수에서 COD와 BOD의 평균 제거율은 각각 77.1와 $74.2\%$였으며, SS의 경우는 평균 제거율이, $86.4\%$였다. 이상의 결과로부터 황토볼을 담체로 이용한 Biofilter System은 실제폐수에 존재하는 인산 제거 가능성을 암시했다.

• Tribology and Lubricants
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• 제25권4호
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• pp.217-224
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• 2009

In this study, friction tests were carried out in order to investigate the friction behavior of textured surface in unlubricated state using ball-on-disk type apparatus. Test specimens were SUJ2 bearing steel ball and SM45C steel disk. Square arrays of circular micro-dimples were created on the surface of disk specimen by Nd:YAG Laser. Friction tests were performed for the disk specimen with various micro-dimple parameters and was also conducted for the variation of normal loads and relative velocities. The results showed that fiction coefficient of textured surface was lower than that of non-textured surface and the deeper depth of micro-dimple was, the lower friction coefficient obtained at the same diameter of micro-dimple in unlubricated state. Area density of micro-dimple had an effect on the friction coefficient. It was also found that friction coefficient generally decreased with the increase of normal load and relative velocity.

• 한국지반신소재학회논문집
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• 제18권4호
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• pp.243-252
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• 2019

최근 지하공간의 활용도가 높아짐에 따라 지하굴착의 수요가 증가하는 추세에 있다. 본 연구에서는 기존의 주열식 흙막이 말뚝공법의 문제점을 크게 개선하면서 향후 도심지에서 30m 이상의 대심도 지반 굴착시 발생 가능한 지반함몰 및 주변지반의 영향을 최소화할 수 있는 흙막이 CS-H 벽체의 개발 및 안정성 평가를 위하여 지반 신소재를 이용한 콘크리트 배합을 실시하였다. 지반신소재 벽체 재료로는 강섬유, 합성섬유, 유리섬유의 섬유보강재 배합과 풍쇄슬래그, 페로니켈의 잔골재 대체재를 선택하여 배합시험을 실시하였다. 또한 각 배합별 적절한 배합비를 선정하기 위하여 슬럼프시험, 압축강도 및 탄성계수, 휨강도, 할렬인장강도, 삼축투수 시험을 수행하였다. 시험결과 개발하고자 하는 CS-H 벽체에서 강섬유 배합조건의 시험값이 다른 기준값에 비해 매우 우수한 결과를 나타내어 가장 적합한 것으로 평가되었다.

• 원예과학기술지
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• 제33권5호
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• pp.789-795
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• 2015

'누리볼(Nuri Ball)'은 충남농업기술원 예산국화시험장에서 2011년에 육성한 흰색꽃을 가진 반구형 화단국화 품종이다. 품종육성 경위는 모본으로 노랑색 반겹꽃 화형의 줄기가 강한 특 징을 가지고 있는 '02-145-01' 계통과 흰색 반겹꽃 화형의 초형이 안정적인 '02-04-32'계통을 2004년에 인공교배하여 얻었으며, 2006년부터 2009년까지 특성을 조사하였고, 농작물 직무육성 신품종 선정위원회를 거쳐 2011년에 품종등록을 하였다. '누리볼'의 화색은 흰색이고 반겹꽃 화형의 형태를 가졌다. 생육에서 초장은 대조품종인 '화이트 미리' 보다 작으나, 초폭이 더 넓은 안정적인 반구형의 모습을 보여 화단국화로써 뛰어난 형태가 보이는 것으로 판단된다. 대조 품종과 형태적으로는 다소 유사 하였지만, 유전적 관계와 배수성 검정을 통하여 품종의 차별성을 확인하였다. '누리볼'은 5월 하순에 정식하면 9월 하순에 개화되어 대조 품종보다 16일 빠른 개화특성을 보였으며, 꽃은 대조품종인 '화이트 미리' 보다 크지만 꽃수는 적은 것으로 나타났다. '누리볼'은 화단에 이용 가능한 조경용 국화로써, 앞으로 농가소득 창출에 기여할 수 있을 것으로 기대된다.