• 제목/요약/키워드: 4-ball test

검색결과 293건 처리시간 0.026초

경정립 미세화에 따른 이상조직 탄소강의 하중에 따른 마멸기구 (Sliding Wear Mechanism of Ultra-Fine Grained Low Carbon Dual Phase Steel as a Function of Applied Load)

  • 유현석;이슬기;신동혁;김용석
    • 소성∙가공
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    • 제16권4호
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    • pp.299-303
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    • 2007
  • Dry sliding wear behavior of ultra-fine grained(UFG) plain low carbon dual phase steel, of which microstructure consists of hard martensite in a ductile ferrite matrix, has been investigated. The wear characteristics of the UFG dual phase steel was compared with that of a coarse grained dual phase steel under various applied load conditions. Dry sliding wear test were carried out using a pin-on-disk type tester at various loads of 1N to 100N under a constant sliding speed condition of 0.20m/s against an AISI 52100 bearing steel ball at room temperature. The sliding distance was fixed as 1000m for all wear tests. The wear rate was calculated by dividing the weight loss, measured to the accuracy of 10-5g by the specific gravity and sliding distance. The worn surfaces and wear debris were analyzed by SEM, EDS and profilometer. Micro-vickers hardness of the cross section of worn surfaces were conducted to analyze strain hardening underneath the contact surfaces. The wear mechanism of the UFG dual phase steel was investigated with emphasis on the unstable nature of the grain boundaries of the UFG microstructure.

반발계수의 모델링과 동적 시스템의 충돌 분석으로의 적용 (Modelling of variable coefficient of restitution and its application to impact analysis of dynamic systems)

  • 류환택;최재연;권영헌;이병주
    • 로봇학회논문지
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    • 제10권4호
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    • pp.200-212
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    • 2015
  • In classical dynamics, the coefficient of restitution is one of variables to estimate the amount of impulse. In general, we have considered the coefficient of restitution as a constant value. However, coefficient of restitution (COR) is the function of contact material and colliding velocity. Furthermore, COR is also a function of contact area. Thus, without considering the variable characteristic of COR, the actual motion of an object just after impact is not the same as we expect. A general COR model is proposed in this work and its effectiveness is verified through a cart impact experiment and its result is applied to simulation of a ball impact problem. A three-degree-of-freedom manipulator is employed as a test-bed.

Modeling the Density and Hardness of AA2024-SiC Nanocomposites

  • Jeon, A-Hyun;Kim, Hong In;Sung, Hyokyung;Reddy, N.S.
    • 한국분말재료학회지
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    • 제26권4호
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    • pp.275-281
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    • 2019
  • An artificial neural network (ANN) model is developed for the analysis and simulation of correlation between flake powder metallurgy parameters and properties of AA2024-SiC nanocomposites. The input parameters of the model are AA 2024 matrix size, ball milling time, and weight percentage of SiC nanoparticles and the output parameters are density and hardness. The model can predict the density and hardness of the unseen test data with a correlation of 0.986 beyond the experimental data. A user interface is designed to predict properties at new instances. We have used the model to simulate the individual as well as the combined influence of parameters on the properties. Moreover, we have analyzed the calculated results from the powder metallurgical point of view. The developed model can be used as a guide for further composite development.

Synthesis and Electrochemical Properties of FexNbS2/C Composites as an Anode Material for Li Secondary Batteries

  • Kim, Yunjung;Kim, Jae-Hun
    • Corrosion Science and Technology
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    • 제21권4호
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    • pp.250-257
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    • 2022
  • Transition metal sulfide materials have emerged as a new anode material for Li secondary batteries owing to their high capacity and rate capability facilitated by fast Li-ion transport through the layered structure. Among these materials, niobium disulfide (NbS2) has attracted much attention with its high electrical conductivity and high theoretical capacity (683 mAh g-1). In this study, we propose a facile synthesis of FexNbS2/C composite via simple ball milling and heat treatment. The starting materials of FeS and Nb were reacted in the first milling step and transformed into an Fe-Nb-S composite. In the second milling step, activated carbon was incorporated and the sulfide was crystallized into FexNbS2 by heat treatment. The prepared materials were characterized by X-ray diffraction, electron spectroscopies, and X-ray photoelectron spectroscopy. The electrochemical test results reveal that the synthesized FexNbS2/C composite electrode demonstrates a high reversible capacity of more than 600 mAh g-1, stable cycling stability, and excellent rate performance for Li-ion battery anodes.

A Study on the Impact Behavior of Bulletproof Materials According to the Combining Method

  • Jihyun Kwon;Euisang Yoo
    • Elastomers and Composites
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    • 제57권4호
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    • pp.157-164
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    • 2022
  • Representative bulletproof materials, such as aramid or ultra-high molecular weight polyethylene(UHMWPE), have excellent strength and modulus in the plane direction but are very vulnerable to forces applied in the thickness direction. This paper reports a study on the effects of reinforcement in the thickness direction when bulletproof composite fabrics are prepared to improve their performance. Aramid and UHMWPE fabrics were combined using the film-bonding, needle-punching, or stitching methods and then subjected to low-velocity projectile and ball-drop impact tests. The results of the low-velocity projectile test indicated that the backface signature(BFS) decreased by up to 29.2% in fabrics obtained via the film-bonding method. However, the weight of the film-bonded fabric increased by approximately 23% compared with that obtained by simple lamination, and the fabric stiffened on account of the binder. Flexibility, light weight for wearability, and excellent bulletproof performance are very important factors in the development of bulletproof materials. When the needle-punching method was used, the BFS increased as the fibers sustained damage by the needle. When the composite fabrics were combined by stitching, no significant difference in weight and thickness was observed, and the BFS showed similar results. When a diagonal stitching pattern was employed, the BFS decreased as the stitching density increased. By contrast, when a diamond stitching pattern was used, the fabric fibers were damaged and the BFS increased as the stitching density increased.

PCB 표면처리에 따른 Sn-1.2Ag-0.7Cu-0.4In 무연솔더 접합부의 기계적 신뢰성에 관한 연구 (Effects of PCB Surface Finishes on Mechanical Reliability of Sn-1.2Ag-0.7Cu-0.4In Pb-free Solder Joint)

  • 김성혁;김재명;유세훈;박영배
    • 마이크로전자및패키징학회지
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    • 제19권4호
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    • pp.57-64
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    • 2012
  • 표면처리에 따른 Sn-1.2Ag-0.7Cu-0.4In 솔더범프의 접합 강도 평가를 위하여 전단 속도 및 열처리 시간에 따른 볼 전단강도 시험을 실시하였다. 전반적으로, 전단속도가 증가함에 따라 전단강도는 증가하였지만 인성은 감소하는 경향을 나타내었다. 파괴모드 관찰 결과, 전단 속도가 증가함에 따라 파괴모드의 경우, ENIG(electroless nickel immersion gold) 처리는 취성파괴가 대부분 지배적으로 존재하였고, OSP(organic solderability preservative) 처리는 pad open이 주로 발생하였다. 또한, 500 mm/s의 고속전단시험에서는 열처리 시간이 증가함에 따라 표면처리별 전단강도와 인성 값 모두 감소하는 경향을 보였다. ENIG 표면처리가 OSP 표면처리 보다 좋은 접합강도 특성을 보이는 것은 솔더범프 계면의 금속간화합물의 물성 및 두께와 밀접한 연관이 있는 것으로 판단된다.

현장 낙석실험을 통한 낙석방지울타리의 특성 및 성능 평가 (Characteristics and Energy Absorbing Capacity for Rockfall Protection Fence from In-Situ Rockfall Tests)

  • 구호본;박혁진;백영식
    • 한국지반공학회논문집
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    • 제17권6호
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    • pp.111-121
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    • 2001
  • 낙석방지울타리는 도로절개면 상부에서 발생한 낙석의 도로 유입을 차단하기 위하여 설치되는 구조물로 국내 국도 절개면 중 70%이상 시공되어 있다. 이와 같이 도로 절개면의 재해예방을 위하여 범용적으로 사용되는 시설물로서 그 중요성이 매우 강조될 수 있으나 국내의 경우 아직까지 설계 및 시공에 대한 기준이 미흡하고 절개면의 높이, 경사도 등 특성을 고려하지 않은 단일 표준단면도에 의해 설계, 시공되어 이의 효율성에 한계가 있는 것이 사실이다. 따라서, 본 연구에서는 현장실험을 통해 낙석방지울타리의 흡수가능에너지를 파악하였다. 실험을 위하여 높이 20m, 경사 65도의 절개면을 선정하여 4개 규모의 콘크리트 볼(0.7, 1.3, 2.3, 4.3 톤)을 절개면 상부로부터 낙하시켜 낙석방지 울타리의 성능을 평가하였다. 본 논문은 시공완료된 절개면을 대상으로 현장실물실험을 통해 낙석운동에너지, 암반의 반발계수, 낙석방지울타리의 흡수에너지 등을 산정하여 절개면 특성별 낙석방지울타리의 설계에 필요한 기초 자료를 제공하고자 하였다. 현장실험을 통해 획득한 낙석방지울타리의 흡수가능에너지는 약 50kJ로 이는 약 0.4톤의 낙석이 10m의 높이에서 낙하할 때 발생하는 에너지와 동일하다.

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$FePO_4$ 코팅이 $LiMn_2O_4$의 전기화학적 특성에 미치는 영향 (The effect of $FePO_4$ coating on electrochemical characteristics of $LiMn_2O_4$)

  • 이재원;김지현;박선민
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.303-303
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    • 2008
  • $LiMn_2O_4$는 출력특성이 좋고 가격이 저렴하지만 전해액 중에서 $Mn^{2+}$이 용출되어 나오는 것과 반복적인 충방전시 구조가 파괴되는 단점이 있어 이것을 보완하고자 $FePO_4\cdot2H_2O$$LiMn_2O_4$의 표면에 코팅하였다, $LiMn_2O_4$를 모재로, $FePO_4\cdot2H_2O$를 코팅재로 사용하여 $FePO_4\cdot2H_2O$의 코팅량 변화와, 열처리 온도변화에 따른 물성 변화를살펴보았다, LiOH 와 $MnO_2$의 혼합물을 $1000^{\circ}C$ 에서 소성하여 $LiMn_2O_4$를 합성하고, Fe$(NO_3)_3$ 수용액과 $NH_4H_2PO_4$ 수용액을 혼합하여 $FePO_4\cdot2H_2O$를 제조하였다, $LiMn_2O_4$$FePO_4\cdot2H_2O$를 1wt%, 2wt%, 3wt% 비율로 ball milling 을 통해 코팅한 후, 온도를 변화시키면서 열처리 하였다. 코팅한 물질을 XRD를 통해 구조를 분석하고 SEM을 이용하여 형상을 관찰하였다. 또한 고온에서의 $Mn^{2+}$의 용출량을 ICP로 측정하고 half-cell을 만들어 충방전 test를 통해 충방전 특성을 조사하였다. 아울러, 코팅량과 열처리 온도 등 합성변수들이 소재특성 및 전기화학적 특성에 미치는 영향을 조사하였다.

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빙축열냉방시스템의 운전효율에 관한 조사연구 (Study and Survey of Operating Efficiency with Cool Storage System)

  • 손학식;심창호;김강현;김재철
    • 에너지공학
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    • 제11권1호
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    • pp.1-9
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    • 2002
  • 우리나라에 보급된 축냉시스템 이용효율 향상과 전력사용 합리화 방안을 제시함으로써 빙축열 시스템의 보급활성화를 통한 하절기 피크부하 경감에 기여코자 빙축열 설비의 성능시험을 실시한 결과 COP주간 3.8, 축열 3.0대비 30% 이상 성능이 감퇴한 주간 2.6∼3.4, 축열 2.1∼3.0정도로 냉동기가 가동되고 있으며, 축열율은 15개 건물 중 3개 건물(21.4%)만이 축열능력 대비 40% 이상의 축열을 실시하고 있는 것으로 분석되었다. 이처럼 운전성능 감퇴를 개선하기 위하여는 축냉(빙축열)설비 운전시 빈번히 발생하는 3-Way 밸브오동작, 냉각능력 감소, 팽창밸브 동작 부적절, 운전모드별 제어설정 오류 등에 의한 축냉능력 감퇴현상을 시정하고, 냉동기의 브라인배관 By-pass, Ice Slurry system운전모드별 배관분리, 냉온수펌프의 회전수제어 등의 배관계통 개선검토가 필요하며, 축냉(비축열) 시스템특징 별로는 Ice on Coil system은 냉방부하 확장성에 제약, Ice Ball system은 축열조의 수밀유지, Ice lens system의 제빙운전시 COP 저하, Ice Slurry system은 주간 운전시 저온운전에 따른 낮은 COP, Ice Harvest system은 Hot Gas 탈빙으로 동력손실증가 등에 대한 개선이 향후 축냉(빙축열)시스템의 운전성능 향상을 위해 필요한 것으로 도출되었다.

In vitro study of compressive fracture strength of Empress 2 crowns cemented with various luting agents

  • Kim Min-Ho;Yang Jae-Ho;Lee Sun-Hyung;Chung Hun-Young;Chang Ik-Tae
    • 대한치과보철학회지
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    • 제39권3호
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    • pp.260-272
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    • 2001
  • All-ceramic restorations have had a more limited life expectancy than metal ceramic restorations because of their low strength. Their relatively lower strength and resistance to fracture have restricted the use of all-ceramic crowns to anterior applications where occlusal loads are lower. But there has been increasing interest in all-ceramic restorations because patients are primarily concerned with improved esthetics. Many efforts have been made to in prove the mechanical properties of dental ceramics. This study was designed to elucidate the influence of the luting agent on the strength of the Empress 2 crown (staining technique) cemented on human teeth. Seventy extracted human permanent molar teeth were chosen. Teeth were prepared for Empress 2 crowns with milling machine on a surveyor. A dental bur was placed in the mandrel that was positioned so that the long axis of the bur was perpendicular to the surveyor base. Dimensions of the Empress 2 crown preparation were $6^{\circ}$ taper on each side, $1.5{\pm}0.1mm$ shoulder margin, and 4mm crown height. The luting cements used in this study were as follow: 1. Uncemented 2. Zinc phosphate cements (Confi-Dental) 3. Conventional glass ionomer cement : Fuji 1 (GC) 4. Resin-modified glass ionomer cements : Fuji plus (GC) 5. Adhesive cements : Panavia F (Kuralay), Variolink II (Vivadent), Choice (Bisco). Fracture test using Instron. The crowns were loaded in compressive force to evaluate the effect of these cements on the breaking strength of these all-ceramic crowns. A steel ball with a diameter of 4mm was placed on the occlusal surface and load was applied to the steel ball by a cylindrical bolt with a crosshead speed of 0.5mm per minute until fracture occurred. The fractured surface was examined using Scanning Electron Microscopic Image (SEM) to discover the correlation between fracture strength and bonding capacity. Within the limitation of this in vitro study design, the results were as follows : 1. fomentations significantly increased the fracture resistance of Empress ceramic crowns compared to control. Uncemented (206.9 N): ZPC (812.9 N): Fuji 1 (879.5 N): Fuji Plus (937.7 N): Choice (1105.4 N): Variolink II (1221.1 N): Panavia F (1445.2 N). 2. Resin luting agent, treated by a silane bond enhancing agents, yielded a significant increase in fracture resistance. In some of the Panavia F group, a fracture extended into dentin. 3. According to SEM images of fractured Empress crowns, the stronger the bond at both interfaces(crown and die), the more fracture strength was acquired.

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