• Title/Summary/Keyword: 4 High Mill

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The Effect of TiAlN coated Ball End Mill on Cutting characteristic of High Hardness Steels in Dry Condition (초경 볼 엔드밀의 TiAlN 코팅 처리조건이 건식가공환경에서 고경도 강재의 절삭 특성에 미치는 영향)

  • Park D. S.;Won S. T.;Lee Y. J.;Hur J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.344-349
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    • 2005
  • This paper is studied on the effect of TiAlN coated ball end mill on cutting characteristic of high hardness steels in dry cutting condition without coolant. KP4 steels[HRC32] and STD11[HRC60] heat treated steels wert: used as the workpiece and WC-Co ball end mill and single and multi layer TiAlN coated ball end mill were utilized. Results showed that TiAlN coated ball end mill were increased the cutting length than WC-Co ball end mill in the cutting speed$[245\~320m/min]$ about $2\~5$ times for KP4 steels and about $2.7\~4.3$ times for STD11 heat treated steels. The multi layer TiAlN coated ball end mill is good about $1.2\~1.7$ times for KP4 steels and STD11 steels than single layer coated.

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The Effect of TiAlN coated Ball End Mill and MQL Cutting Condition on Cutting characteristic of High Hardness Steels (고경도 강재의 MQL 가공시 초경 볼 엔드밀의 TiAlN 코팅 조건이 절삭 특성에 미치는 영향)

  • Park D. S.;Won S. T.;Lee Y. J.;Hur J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.245-251
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    • 2004
  • This paper is studied on the effect of TiAlN coated Ball End Mill and MQL(Minimum Quantity Lubrication) cutting condition on cutting characteristic of high hardness steels. KP4 steels[HRC32] and STD11[HRC60] heat treated steels were used as the workpiece and WC-Co ball end mill and single and multi layer TiAlN coated ball end mill were utilized in the cutting tests. MQL device was used to spray botanical oil coolant. Result showed that TiAlN coated ball end mill were increased the cutting length than WC-Co ball end mill in the cutting speed[$245{\sim}320m/min$] about $2.3{\sim}5.7$ times for KP4 steels and about $2.5{\sim}4.3$ times far STD11 heat treated steels. The multi layer TiAlN coated ball end mill is good for KP4 steels than single layer coated.

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Study on the Selection of End Mill Shape to Improve Tool Life in End Mill Process of Ti-6Al-4V Alloy (Ti-6Al-4V 합금의 가공에서 공구 수명 향상을 위한 엔드밀 형상의 선정에 관한 연구)

  • Kim, Do Hyeog;Jung, Yoon Gyo;Cho, Young Tae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.76-82
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    • 2019
  • This study aims to find the shapes of an end-mill with low cutting temperature during the end-mill process of Ti-6Al-4V alloy. Such ${\alpha}-{\beta}$ titanium alloys are increasingly more used for their high tensile strength and high corrosion resistance. The cutting characteristics of Ti-6Al-4V alloy were studied using an analytical method validated by comparing the estimated cutting resistance with that from experiments. The end-mill shape was analyzed using an experimental method. The end-mill shape with low cutting resistance and low cutting temperature was confirmed by analyzing the signal-to-noise ratios for various conditions. Then, the factors with significance factor of 95% or more were determined in the variance analysis. Finally, an end-mill shape that can ensure a low cutting temperature was proposed.

Finite Element Analysis of 3-D Steady State Deformation of Rolls and Strip in 4 High Mill (4High Mill 열간 압연 공정의 3차원 정상상태 유한요소해석)

  • 류성룡;김태효;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.130-133
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    • 1998
  • An integrated finite element computer simulator is presented for the prediction of three dimensional heat transfer and metal flow occurring in the strip, and heat transfer and thermo elastic phenomena occurring in the rolls in 4 high mill hot strip rolling. Basic finite element models are described, with emphasis on combining each model to deal rigorously with the coupled aspect of the thermo-mechanical behaviors of the rols and strip through an iterative solution procedure. A series of process simulation are carried out to investigate the effect of various parameters under the actual process conditions. The results are shown and discussed.

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Engineering Control of Mill Fire for High Volatile Sub-bituminous Coal (저급탄 미분기 화재발생 인자분석 연구)

  • Keel, Sang-In;Park, Ho-Young;Kim, Young-Joo;Youn, Sung-Hwan
    • Journal of the Korean Society of Combustion
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    • v.18 no.4
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    • pp.53-58
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    • 2013
  • Lots of Coal power plants (about 30) using bituminous coals are being run in Korea. The use of high volatile low grade sub-bituminous coal is increasingly extended because of imbalance between the worldwide coal supply and demand. Mill-fire has been an important issue since the use of such sub-bituminous coal. In existing coal plants of Korea, shutdown of coal and air supplies could be only a way, and an alternative has not been found in suppressing the mill fire. The inside fowfield in the mills has a highly fuel-rich, low temperature, and high velocity and non-reactive such that it could be a nonreactive system essentially. Nevertheless, occasional fire-occurrence could be attributed to the existence of an ignition source. However it has not been so far investigated in detail. The current work has a focus on suppressing the mile fire via some parametric experimental study such as effects of temperature, residence time, ignition source, and inert gas mixing. The results show that an small amount of $CO_2$- or $N_2$-mixing with air is very effective in suppressing fire formation even at high temperatures or flying sparks. The results suggest that exhaust gas recirculation into the mill should be an alternative to suppress mill fire.

Hepatoprotective Effects of Amorphous and Nnno-Particle Pyeparations of Ursodeoxycholic Acid in CC4-Induced Mice : Effects of Three Types of Fine Grinding Mills (Ursodeoxycholic acid의 무정형 초미립자제제들의 CC4 유도 간손상 생쥐에 대한 보호 효과)

  • 정한영;곽신성;김현일;최우식;이지현;김애라;박태현;정해영;김유정
    • Biomolecules & Therapeutics
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    • v.10 no.1
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    • pp.1-6
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    • 2002
  • The particle size of medicinal materials is an Important physical property that affects the phar-maceutical behaviors such as dissolution, chemical stability, and bioavailability of solid dosage forms. The size reduction of raw medicinal powder is needed to formulate insoluble drugs or slightly soluble medicines and to improve the pharmaceutical properties such as the solubility, the pharmaceutical mixing, and the dispersion. The objective of the present study is to evaluate physiological activity of amorphous and nano-particle prep-arations of insoluble drug, ursodeoxycholic acid (UDCA), which were made by three types of fine grinding mills. The change of physical properties of ground UDCA was conformed by Mastersiger microplus and X-ray diffraction. We have investigated hepatoprotective effects of the nano-particle preparations of UDCA by plan-etary mill, vibration rod mill and jet mill in $CCI_4$-induced oxidatively injured mouse liver. The results showed that nano-particle preparations of UDCA all decreased reactive oxygen sepecies generation and lipid peroxi-dation in $CCI_4$-induced oxidative stress mice. Among them, nano-particle preparations by vibration rod mill and jet mill showed more significantly hepatoprotective effects compared to intact UDCA and planetary mill-ground UDCA. These results suggest that ground UDCA with vibration rod mill and jet mill shows a high amorphous state and the improved dissolution.

Development of New Back-Up Roll for Strip Shape Control (형상제어를 위한 새로운 보강롤의 개발)

  • Lee, Won-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.2
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    • pp.327-333
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    • 2003
  • Most of shape defects in steel strip are originated from the structure of rolling mill itself. For instance, strip crown occurs when the work roll is deformed by the bending moment induced on roll chocks. To get rids of the shape defects, it is necessary to increase the stiffness of rolling mill. The structure change of back-up roll is one of alternative ways to increase the mill stiffness without facility revamping from 4 high mill to 6 high mill. In this research work, the new back-up roll was developed and can be used in any type of 4 high mill to reduce the strip shape defects. The developed back-up roll consists of sleeve, arbor and phase angle adjusting system for arbor. The circumference of arbor is specially machined to adapt the strip width change during rolling. The experimental cold rolling test was done to prove the effectiveness of newly developed back-up roll. The experimental rolling results show that the new back-up roll has more powerful performance in reducing the shape defects than conventional back-up roll. It was also found that the new back-up roll has higher stability for shape control. In addition to, the only sleeve surface needs to be reground and changed in most cases, so that the maintenance cost can be greatly reduced.

A BLOC Controller Development for Tread Mill (Tread Mill 구동용 BLDC 제어기 개발)

  • Lee, Dong-Hee;Song, Hyun-Soo;Park, Han-Woong;Ahn, Jin-Woo
    • Proceedings of the KIEE Conference
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    • 2002.07b
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    • pp.897-899
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    • 2002
  • BLDCM(Brushless D.C. Motor) is widely used industrial application because of high efficiency and high power density. Especially, In servo system and home appliance, BLDCM is very useful due to high control performance and low acoustic noise. In this paper, 2.5HP rated BLDCM controller and drive was developed for tread mill application. The prototype BLDCM has 4 poles rotor and 24 slots stator. Ferrite was used as a rotor magnet due to the cost and temperature characteristic. For the stable operation of tread mill, over current and high temperature can be detected by the DSP control1er. For the commutation signal, switching patterns from the sensorless circuit and hall sensor signal are used in the DSP controller.

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Development of BLDC Motor Controller for Tread Mill Application (Tread Mill 구동용 BLDC 제어기 개발)

  • Ahn Jin-Woo;Lee Dong-Hee;Park Sung-jun
    • Proceedings of the KIPE Conference
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    • 2002.07a
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    • pp.138-141
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    • 2002
  • BLDCM(Brushless D.C. Motor) is widely used for industrial application because of high efficiency and high power density Especially, in servo system and home appliance, BLBCM is very useful due to high control performance and low acoustic noise. In this paper, 2.5HP rated BLDCM controller and drive was developed for tread mill application. The prototype BLDCM has 4 poles rotor and 24 slots stator. Ferrite was used as a rotor magnet due to the cost and temperature characteristic. For the stable operation of tread mill, over current and high temperature can be detected by the DSP controller. For the commutation signal, switching patterns from the sensorless circuit and hall sensor signal are used in the DSP controller.

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Analysis of roll deformation for sendzimir rolling mill (젠지미어 압연기 롤 변형해석)

  • 이영호;김종택;한석영;이준정;김종근
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1689-1699
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    • 1990
  • Sendzimir rolling mill is widely used for rolling hard materials such as stainless steel due to its small work roll diameter and shape controllability using two effective actuators, AS-U-Roll crown adjustment and lst. intermediate roll shifting. However, in comparison with 4-high or 6-high mills, it is noteasy to get good strip or excellent flatness because Z-mill has small diameter of work rolls which are easily deformed by load. A new mathematical model based on the method of dividing roll and strip into multo-portions was used to develop strip profile prediction software. Using the developed software, several influencing factors related to rolled strip profile for Z-Mill were tested analytically and characterized for the effective shape control. The effects of adjusting shape control actuators of Z-Mill on strip profile were also examined and discussed in detail.