• 제목/요약/키워드: 3D manufacturing

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압출식 적층제조 기술을 적용한 건축 3D 프린팅 운영절차의 설계 및 검증 (Construction 3D printing SoP Design and Verification Using Material Extrusion Additive Manufacturing Technology)

  • 박진수;김경택
    • 한국건설관리학회논문집
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    • 제23권1호
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    • pp.106-112
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    • 2022
  • 적층제조(AM, 3D프린팅) 기술은 건설업계에서 다양한 효과로 주목받고 있다. 특히 시공자동화, 자원관리, 시공기간 정밀도 향상, 작업자 안전 등의 문제점을 해소하는 능력을 기대하고 있다. 하지만, 적층 시공 과정은 축적된 데이터가 많은 기존 시공기술과 달리 성숙하지 못한 절차 및 시공방법으로 인해 시행착오와 예측이 어려운 사고를 유발한다. 본 연구에서는 현장 시공형 건설 AM 프로세스를 설계하고 실증을 위한 실험이 진행된다. 또한, 정성적인 실험결과의 원인 분석이 진행되었다.

3D Printed Flexible Cathode Based on Cu-EDTA that Prepared by Molecular Precursor Method and Microwave Processing for Electrochemical Machining

  • Yan, Binggong;Song, Xuan;Tian, Zhao;Huang, Xiaodi;Jiang, Kaiyong
    • Journal of Electrochemical Science and Technology
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    • 제11권2호
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    • pp.180-186
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    • 2020
  • In this work, a metal-ligand solution (Cu-EDTA) was prepared based on the molecular precursor method and the solution was spin-coated onto 3D printed flexible photosensitive resin sheets. After being processed by microwave, a laser with a wavelength of 355 nm was utilized to scan the spin-coated sheets and then the sheets were immersed in an electroless copper plating solution to deposit copper wires. With the help of microwave processing, the adhesion between copper wires and substrate was improved which should result from the increase of roughness, decrease of contact angle and the consistent orientation of coated film according to the results of 3D profilometer and SEM. XPS results showed that copper seeds formed after laser scanning. Using the 3D printed flexible sheets as cathode and galvanized iron as anode, electrochemical machining was conducted.

제품유형에 따른 제조방식 선호가 구매의도와 품질지각에 미치는 효과 (The Effect of Manufacturing Method Preferences for Different Product Types on Purchase Intent and Product Quality Perception)

  • 이국희;박성연
    • 감성과학
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    • 제19권4호
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    • pp.21-32
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    • 2016
  • 제품유형과 가격, 브랜드 이미지 등의 상호작용이 소비자의 구매의도와 품질지각에 미치는 효과에 대해서는 다양한 현상을 관찰해 왔다. 그러나 제품유형과 제조방식의 상호작용이 이 요인들에 미치는 효과에 대해서는 연구가 드물었다. 그러나 3D프린터의 등장은 기계를 통한 자동화 생산과 수공예로 대표되던 제조방식에 3D프린팅이라는 새로운 방식을 추가하였고, 이러한 새로운 틀이 소비자의 구매의도와 품질지각에 영향을 미칠 가능성이 있기에 연구가 필요하다. 따라서 본 연구는 제품유형과 제조방식의 상호작용이 구매의도와 품질지각에 미치는 효과를 검증하기 위하여 이루어졌다. 이를 위한 실험 1은 성격이 다른 제품유형(드론 vs. 바이올린 vs. 컵)을 선정하였고, 제품유형별로 선호하는 제조방식이 다르게 나타나는지 측정하였다. 결과적으로 소비자들은 드론과 같은 최신제품은 3D프린팅 제작을, 바이올린은 수공예 제작을, 컵은 대량생산이 용이한 기계 제작을 선호하는 것으로 나타났다. 실험 2는 제품유형에 따른 제작방식 선호의 차이가 구매의도와 품질지각에 미치는 영향에 대한 검증을 시도하였다. 즉 드론은 3D프린팅 제조일 때 구매의도가 가장 높았고, 바이올린은 수공예일 때 구매의도가 가장 높았으며, 컵은 기계 제작일 때 구매의도가 가장 높았다. 또한 드론은 제작방식 간 품질지각에 차이가 없었던 반면, 바이올린은 수공예의 품질을 가장 우수하다고 지각했고, 컵은 3D프린팅에서 품질을 가장 낮게 지각했다(컵은 3D프린팅 제작일 때 구매의도도 가장 낮았다). 본 연구가 소비자 심리학, 마케팅, 광고 등의 분야에 폭넓은 시사점을 줄 것으로 기대한다.

3D CAD 데이터 기반의 제조기업 지원서비스를 위한 소프트웨어 플랫폼 설계 (Design of a Software Platform to Support Manufacturing Enterprises Using 3D CAD Data)

  • 권혁진;윤주성;오요셉;이주연;김보현
    • 한국CDE학회논문집
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    • 제19권4호
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    • pp.434-442
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    • 2014
  • Most manufacturing enterprises create CAD data as a result of the product/part design process; however, the CAD data is being utilized only for production activities. Besides the processes directly related to manufacturing such as design and production, the CAD data is an important resource that can be used in variety of services (e.g., catalog production and production manuals) for manufacturing enterprises. This study proposes a software platform that can support a wide range of services for manufacturing companies in an efficient and productive way. The software platform was designed based on the functions identified by requirement analysis. The platform consists of four layers: data model layer to manage relevant data; library layer and common function layer to configure services; and application layer to install and run the software. Finally, this study evaluates the validity of the proposed platform architecture by applying it to the digital catalog system.

레이저 소결 적층 시스템과 실험 계획법을 이용한 3차원 바이오 세라믹 인공지지체의 제작 (Fabrication of 3D Bioceramic Scaffolds using Laser Sintering Deposition System and Design of Experiment)

  • 이창희;사민우;김종영
    • 한국기계가공학회지
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    • 제18권12호
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    • pp.59-66
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    • 2019
  • In this study, we developed a novel laser sintering deposition system (LSDS) based on solid free-form fabrication (SFF) technology as it has the potential to fabricate complex geometries with controllable architecture for bone tissue engineering applications. The 3D biphasic calcium phosphate (BCP) scaffolds were fabricated with a pore size of 800㎛, a line width and height of 1000㎛, and an overall size of 8.2×8.2×8.0 mm3 according to the design of experiment (DOE) results. Additionally, an optimized manufacturing process using response surface analysis was established to fabricate 3D BCP scaffolds. The fabricated 3D BCP scaffolds were sintered at 950℃, 1050℃, 1150℃, and 1250℃ according to sintering processes with a furnace. As the sintering temperature increased, the porosity increased. Through the compressive strength test, the 3D BCP scaffolds sintered at 1050℃ presented good results of about 0.76 MPa. These results suggest that fabrication methods for 3D bioceramic scaffolds using LSDS may meet the basic requirements for bone tissue engineering.

$VLM-_{ST}$ 공정과 삼단역전 쾌속 툴링 공정을 이용한 3차원 제품 정형가공에 관한 연구 (Three-Dimensional Net Shaping Combining $VLM-_{ST}$ and the Triple Reverse Rapid Tooling)

  • 안동규;이상호;양동열
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.428-432
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    • 2003
  • The technical combination of RP and RT has a potential for rapid manufacturing of three-dimensional parts. In the present work a new RP system, $VLM-_{ST}$, is proposed to manufacture net shapes of 3D prototypes. ㅁ human head shape and a kob shape are manufactured by the $VLM-_{ST}$ apparatus. In addition, a new RT technology, which utilizes a RTV molding technique and a triple reverse process technique, is proposed to manufacture net shapes of 3D plastic parts using prototypes of $VLM-_{ST}$. A plastic part of the knob shape os produced by the proposed RT technology. The combination of the proposed RP and RT enables the manufacturing of a plastic knob within two days.

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4분할 위치검출소자를 활용한 광학식 레벨링 개발 (Development of Optical Leveling System using Quarter Photodetector)

  • 김병창
    • 한국기계가공학회지
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    • 제17권6호
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    • pp.111-116
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    • 2018
  • Recently, shape manufacturing method has been changed to a 3D printer. Since lamination type manufacturing method is the basis for forming a three-dimensional shape by repeated lamination, the horizontal accuracy of the lamination layer is very important. In the current paper, we have proposed a new leveling system to be installed in a large 3D printer. The light source was reflected from the water surface contained in the measuring device, and the inclination of the measuring device was measured from the light that entered into four regions of a quarter photodetector. The electrical signals generated differently according to the position of the beam spot incident on the quarter photodetector was acquired and compensated to be horizontal by using a motor mounted at the corner. Compared to a digital leveler, the newly developed leveling system gave errors of only 2 to 3%. This new device can be applied to various fields including the 3D printer in future.

Analysis of Mechanical Characteristics of Polymer Sandwich Panels Containing Injection Molded and 3D Printed Pyramidal Kagome Cores

  • Yang, K.M.;Park, J.H.;Choi, T.G.;Hwang, J.S.;Yang, D.Y.;Lyu, M.-Y.
    • Elastomers and Composites
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    • 제51권4호
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    • pp.275-279
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    • 2016
  • Additive manufacturing or 3D printing is a new manufacturing process and its application is getting growth. However, the product qualities such as mechanical strength, dimensional accuracy, and surface quality are low compared with conventional manufacturing process such as molding and machining. In this study not only mechanical characteristics of polymer sandwich panel having three dimensional core layer but also mechanical characteristics of core layer itself were analyzed. The shape of three dimensional core layer was pyramidal kagome structure. This core layer was fabricated by two different methods, injection molding with PP resin and material jetting type 3D printing with acrylic photo curable resin. The material for face sheets in the polymer sandwich panel was PP. Maximum load, stiffness, and elongation at break were examined for core layers fabricated by two different methods and also assembled polymer sandwich panels. 3D printed core showed brittle behavior, but the brittleness decreased in polymer sandwich panel containing 3D printed core. The availability of 3D printed article for the three dimensional core layer of polymer sandwich panel was verified.

모바일 3D 게임 제작환경과 개발프로세스에 관한 연구 (The Study about The Manufacturing Environment and Developing Process of Mobile 3D Game)

  • 고병희;김순곤
    • 게임&엔터테인먼트 논문지
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    • 제1권1호
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    • pp.23-30
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    • 2005
  • 최근 모바일 기술의 진화와 시장 환경의 변화로 게임 콘텐츠의 패러다임이 2D에서 3D로 이동하면서 게임업체들의 관심이 높아지고 있다. 현재는 기술에서 앞서 있는 모바일 3D솔루션 업체나 소수의 대형 CP들 위주로3D게임이 개발되어 이동통신사를 통해 서비스되고 있는 실정이다. 대부분의 국내 중소규모CP들 역시 모바일 3D 게임 시장을 차기 수익원으로 판단, 시장에서의 미래가치와 업계 생존 전략 차원에서 3D 게임 개발을 준비하고 있으나, 아직은 2D 게임에 비해 상대적으로 많이 소요되는 개발기간과 비용, 개발 인력 및 정보 부족 등으로 곤란을 겪고 있다. 이에 본 논문에서는 이러한 상황에서의 어려움 극복을 모색하기 위해 모바일 환경에 최적화된 3D 게임 제작환경과 개발프로세스에 관하여 연구하였다.

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FFF 3D 프린터를 이용한 DfAM 기반 소형선박용 스탠션 지속가능 개발 사례 연구 (A Case Study on the Sustainability for a Stanchion of Recreational Crafts based on the Design for Additive Manufacturing Using a FFF-type 3D Printer)

  • 이동건;박본영
    • 대한조선학회논문집
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    • 제58권5호
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    • pp.294-302
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    • 2021
  • In this study, the 3D printing technique called design for additive manufacturing (DfAM) that is widely used in various industries was applied to marine leisure ships of equipment. The DfAM for the stanchion for crew safety was applied to the equipment used in an actual recreational craft. As design constraints, the design alternatives were not to exceed the safety and weight of the existing stainless steel material, which were reviewed, and the production of a low-cost FFF-type 3D printing method that can be used even in small shipyards was considered. Until now, additive manufacturing has been used for manufacturing only prototypes owing to its limitations of high manufacturing cost and low strength; however, in this study, it was applied to the mass production process to replace existing products. Thus, a design was developed with low manufacturing cost, adequate performance maintenance, and increased design freedom, and the optimal design was derived via structural analysis comparisons for each design alternative. In addition, a life-cycle assessment based on the ISO 1404X was conducted to develop sustainable products. Through this study, the effectiveness of additive manufacturing was examined for future applications in the shipbuilding industry.