• 한국기계가공학회지
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• 제18권11호
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• pp.96-102
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• 2019

Reverse engineering involves duplicating a physical part by measuring and analyzing its physical dimensions, features, and material properties. By combining reverse engineering with three-dimensional (3D) printing, engineers can simply fabricate and evaluate functional prototypes. This design methodology has been attracting increasing interest with the advent of the Fourth Industrial Revolution. In the present study, we apply reverse engineering and 3D printing technologies to evaluate a fabricated automotive inner ring prototype. Through 3D printing, inner rings of various densities were prepared. Their physical dimensions were measured with a 3D scanning system. Of our interest was the effect of inner ring density on the physical dimensions of the fabricated prototype. We compared the design dimensions and physical dimensions of the fabricated prototypes. The results revealed that even the 20% density of inner ring was effective for 3D printing in terms of satisfying the design requirements.

• 한국기계가공학회지
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• 제20권1호
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• pp.66-73
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• 2021

In this paper, we analyzed and considered the precision of parts produced by 3D printing methods. For the latch systems applied to the Wingline folding doors, the 3D shape of the door hinge part was printed using FDM and DLP methods. Then, the 3D printed shape was scanned to measure the dimensions and dimensional changes of the actual model. In the comparison and analysis of the 3D printed door hinge parts, because the output filling density is 100% owing to the characteristics of DLP 3D printing, the filling density in FDM 3D printing was also set to 100%.

• 한국기계가공학회지
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• 제16권3호
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• pp.45-53
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• 2017

Disc harrow-type composite working implements of tractors are able to work almost 15km/hr. Soil reversing and plowing of agricultural fields are thereby faster than the existing rotavator speed of 2.5 km/h. In Korea, its supply process is being delayed because of the traditional tillage method of rotavator plowing operations. To develop products suitable for the domestic environment, an analysis and inspection was performed on the products of advanced specifications. 3D modeling was performed on main parts and frames using 3D scanner.

• 한국기계가공학회지
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• 제17권3호
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• pp.78-86
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• 2018

The 3D mesh model is used in various fields, such as virtual reality, shape-based searching, 3D simulation, reverse engineering, 3D printing, and laser scanning. There are various formats for the 3D mesh model, but STL and OBJ are the most typical. Since application systems support different 3D mesh formats, developing technology for converting 3D mesh models from one format into another is necessary to ensure data interoperability among systems. In this paper, we propose a method to convert a 3D mesh model in STL format into the OBJ format. We performed the basic design of the conversion system and developed a prototype, then verified the proposed method by experimentally converting an STL file into an OBJ file for test cases using this prototype.

• 한국정밀공학회지
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• 제26권8호
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• pp.24-28
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• 2009

• 산업공학
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• 제18권1호
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• pp.94-103
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• 2005

Digital Manufacturing is a technology to facilitate effective product developments and agile productions by digital environments representing the physical and logical schema and the behavior of real manufacturing system including manufacturing resources, processes and products. A digital factory as a well-designed and integrated environment is essential for successful applications of this technology. In this research, we constructed a sophisticated digital factory of an automotive company’ general assembly shop by measuring and 3-D CAD modeling using parametric methods. Specific parameters of each objects were decided by object-oriented schema of the general assembly shop. It is expected that this method is very useful for constructions of a digital factory, and helps to manage diverse information and re-use 3D models.

• 산업공학
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• 제14권2호
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• pp.127-133
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• 2001

Virtual Manufacturing is a technology facilitating effective development and agile production of products via computer models representing physical and logical schema and the behavior of the real manufacturing systems. For the successful application of this technology, a virtual plant as a well-designed and integrated environment is essential. We propose a series of systematic approaches and effective methods for construction and operation of a virtual plant in this paper, such as a 3-D CAD modeling, cell and line simulations and databases. We developed key technologies for measuring and 3-D CAD modeling of many equipments, facilities and structures of the buildings. In order to study the benefit of virtual manufacturing, we constructed a sophisticated virtual plant model of a Korean automotive company's body shop, and conducted precise simulations of unit cell, lines and the whole plant. We could obtain the benefit of savings in time and cost in many manufacturing preparation activities in the new car development processes.

• Design & Manufacturing
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• 제9권3호
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• pp.34-40
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• 2015

In the study, Three-dimensional drawing parts for conformal cooling circuit cavity & core and their 3D Metal parts using DMLS(Direct MetalLaser Sintering) and NC integrated machining center were showned. For conformal cooling circuit cavity and core parts, I discussed its practicality to DMLS multiple machinins process introducing general manufacturing process and comparing with them.

• 한국기계가공학회지
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• 제17권3호
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• pp.93-101
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• 2018

FDM is one of the popular 3D printing technologies because of an inexpensive extrusion machine and multi-material printing. FDM can use thermoplastics such as ABS and PLA. The 3D-printed ABS parts fabricated by FDM are attractive in the automotive industry because of their weight. A 10% reduction in weight can increase the fuel economy by approximately 7%. To use 3D-printed ABS parts as automotive parts, we should evaluate the 3D-printed parts in terms of automotive reliability. In this study, 3D-printed ABS samples were evaluated using Ono's rotary bending fatigue test. We obtained an S-N curve for the 3D-printed ABS specimen from the finite-element analysis. The S-N curve can be useful in early-stage design decisions for 3D-printed ABS parts.

• 한국산학기술학회논문지
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• 제11권11호
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• pp.4108-4114
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• 2010

프레스 금형의 가공 및 제작 공정의 자동화란 불필요한 반복 작업을 피하여 시간을 절약하고 표준 품질의 가공물을 얻고자 하는 것이다. 자동화의 범위는 3차원 금형설계, 머시닝 센터, 와이어 컷 방전가공, 도면작업까지를 포함하는 것이다. 본 논문에서는 컨트롤박스제어 센서에 사용되는 Irp브라켓으로 3차원 금형설계 후에 동일한 환경에서 프레스 금형의 가공 및 제작 공정 자동화에 대하여 연구하고자 하였다.