• Title/Summary/Keyword: 3-dimensional printing

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The Influence of a Single Melt Pool Morphology on Densification Behavior of Three-Dimensional Structure Fabricated by Additive Manufacturing (적층 가공된 3차원 조형체의 치밀화에 미치는 단일 melt pool 형상의 영향)

  • Choe, Jungho;Yun, Jaecheol;Yang, Dong-Yeol;Yang, Sangsun;Yu, Ji-Hun;Lee, Chang-Woo;Kim, Yong-Jin
    • Journal of Powder Materials
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    • v.24 no.3
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    • pp.187-194
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    • 2017
  • Selective laser melting (SLM) can produce a layer of a metal powder and then fabricate a three-dimensional structure by a layer-by-layer method. Each layer consists of several lines of molten metal. Laser parameters and thermal properties of the materials affect the geometric characteristics of the melt pool such as its height, depth, and width. The geometrical characteristics of the melt pool are determined herein by optical microscopy and three-dimensional bulk structures are fabricated to investigate the relationship between them. Powders of the commercially available Fe-based tool steel AISI H13 and Ni-based superalloy Inconel 738LC are used to investigate the effect of material properties. Only the scan speed is controlled to change the laser parameters. The laser power and hatch space are maintained throughout the study. Laser of a higher energy density is seen to melt a wider and deeper range of powder and substrate; however, it does not correspond with the most highly densified three-dimensional structure. H13 shows the highest density at a laser scan speed of 200 mm/s whereas Inconel 738LC shows the highest density at 600 mm/s.

Comparison of the Quality of Clavicle Fracture Three-dimensional Model Printing by Open Source and Commercial use Digital Imaging and Communications in Medicine Stereolithography File Conversion Program (공개용과 상업용 DICOM STL 파일변환 프로그램으로 출력한 삼차원 프린팅 쇄골 골절 모델의 품질비교)

  • Oh, Wang-Kyun;Kim, Hyeong-Gyun
    • Journal of radiological science and technology
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    • v.41 no.1
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    • pp.61-66
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    • 2018
  • The recent 3D printing technology is used in various medical, manufacturing, and education fields and is more efficient in terms of production process, time, and cost than existing production. Especially in fracture surgery, interest and research have been focused on improving accuracy, shortening of operation time and recovery time, and reducing reoperation. However, because of the financial and technical problems of the 3D printer and the file conversion program, the 3D printing is made directly at the hospital, and it is not generally used for diagnosis of fracture and surgical research. In this study, to solve those problems, clavicle CT imaging was switched into Osirix Open Source DICOM Viewer, Stereolithography file conversion programs and commercial Terarecon 3D DICOM Viewer, file conversion programs, and then clavicle fracture model was directly made through 3D printer of fused filament fabrication wire additive processing method, and then the accuracy of the shape was compared and analyzed. Clavicle fracture models printed in two methods were blind-tested on clinicians of general hospitals' orthopedics and radiologic technicians with over 10 years of experiences, and then their analysis opinions of resolution reviews were analyzed. The result showed no difference. The 3D printing model with open source DICOM STL file conversion program used was applicable to clinical, so it is considered useful in precision diagnosis of fracture and operation plans.

Study on performance of unit OLED device for 3-dimensional image-process (3차원 영상구현을 위한 OLED 단위소자 특성에 대한 연구)

  • Lee, Jeong-Ho;Kim, Jae-In;O, Yeong-Hae
    • Proceedings of the Optical Society of Korea Conference
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    • 2005.07a
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    • pp.204-205
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    • 2005
  • Studies on display has been requested some major changes due to the high growth of the handheld terminal market. Therefore, the self emitting OLED(Organic Light Emitting Diode) has been interested as a next generation flat plane display because of its preeminent characteristics such as quick response characteristics, higher performance viewing angle, low power consumption, and panel floating. However, a trend of the display market is moving to three dimensional image processing instead of two dimensional flat display and various researches on display using hologram makes up for the difficulty in three dimensional display using typical flat display. In this study the Lenticular Screen Printing method is presented so that it can be applicable to organic semiconductor display devices and makes possible three dimensional display using flat display for complement the drawback of inorganic semiconductor.

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Design and Manufacturing Technology of Heat Exchanger in Air Compressor for Railroad Vehicle by 3D Printing Process (3D 프린팅 적용 철도차량용 공기압축기의 열교환기 설계 및 제작 기술 연구)

  • Kim, Moosun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.11
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    • pp.802-809
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    • 2017
  • 3D printing technology is a manufacturing process for products, in which polymer and metal materials are laminated to form structures. It is advantageous for manufacturing parts requiring a high degree of design freedom and functionality. In addition, it would be a suitable technology for the production of parts for railway vehicles in the future, due to the need to produce parts in small quantities. In order to fully exploit the advantages of 3D printing technology, it is necessary to consider the process characteristics during the design of the product. In this study, the redesign and manufacturing technology of the product considering the performance and process conditions were studied for the heat exchanger in the air compressor of railway vehicles, as a trial application of the 3D printing technique. First of all, the design concept to improve the performance of the heat exchanger was defined, and the design range was specified to satisfy the performance of the present heat exchanger analyzed experimentally. Then, the detailed design was revised considering the characteristics of the metal 3D printing process, such as the manufacturing restrictions and production time. Based on the final design, the product was fabricated by the 3D printing process using aluminum material, and it was confirmed that the dimensional accuracy was satisfied. The weight of the final product was reduced by 41% compared with the existing products. The results of this study will make it possible to develop an efficient product design process for 3D printing technology.

A Study on the Application Method of Look-up Table to Color Printing Process (컬러인쇄공정에 대한 룩업테이블의 적용방법에 관한 연구)

  • 송경철;강상훈
    • Proceedings of the Korean Printing Society Conference
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    • 2000.12b
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    • pp.17-28
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    • 2000
  • Recently, as the prepress mainstream is changed to the digital workflow, various digital proofing systems such as high price dye sublimation printers and low price ink jet printers are widely used in printing industry. However, most of the digital proofing devices have lower resolutions than analog proofing systems and differ with actual color presses in the color gamuts. Therefore, proper color compensations are needed for digital color proofing in order to match color between the proofs and the press sheets. In this paper, we used 3-dimensional look-up table(LUT) and tetrahedral interpolation method for the color space conversion between the device independent color space(CIEXYZ or Lab) and the device dependent color space(CMY) to reduce the color differences between the original copy and digital color proofs and the press sheets.

Experimental Evaluation of the Effect of the Mixing Design Factors of the Cementitious Composite for 3D Printer on the Printing Quality (3D 프린터용 시멘트 복합체의 배합요인에 따른 출력 품질의 실험적 평가)

  • Seo, Ji-Seok;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.26 no.1
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    • pp.89-96
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    • 2022
  • In this paper, to evaluate the output quality of the cementitious composite mixture for printing with the ME method for construction 3D printer, visual inspection of the output appearance and the dimensional error rate, compressive strength and flexural strength of the output were measured. As a result of the test, the mixing design with excellent output appearance was P1-2, P1-4, P2-5, P2-6, and the mixing design with good output appearance was P0-1, P1-1, P1-3, P1-6, P1-7 and P2-4. Of these mixing designs, P0-1 and P2-6 had the lowest dimensional error rates As a result of evaluating the compressive strength and flexural strength of the various mixing designs, the Mixing design with excellent output designs showed good mechnical properties. However, mixing designs with excellent mechanical properties does not necessarily have excellent output quality. Therefore, in order to accurately evaluate the output quality, it is judged that visual inspection and dimensional error rate inspection should be performed first, and then the mechanical characteristics should be reviewed.

Producing the insoles for flat feet of senior men using 3D systems based on 3D scanning, 3D modeling, and 3D printing (3D 스캐닝, 3D 모델링, 3D 프린팅 기반의 3D 시스템에 의한 시니어 평발용 인솔 제작)

  • Oh, Seol Young;Suh, Dongae
    • The Research Journal of the Costume Culture
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    • v.25 no.3
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    • pp.270-284
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    • 2017
  • This study aimed to create 3D-printed insoles for flat-footed senior men using 3D systems. 3D systems are product-manufacturing systems that use 3-dimensional technologies like 3D scanning, 3D modeling, and 3D printing. This study used a 3D scanner (NexScan2), 3D CAD programs including Rapidform, AutoCAD, SolidWorks, Nauta+ compiling program, and a 3D printer. In order to create insoles for flat-footed senior men, we analyzed horizontal sections of 3D foot scans We selected 20 flat-footed and 20 normal-footed subjects. To make the 3D insole models, we sliced nine lines on the surface of the subjects' 3D foot scans, and plotted 144 points on the lines. We calculated the average of these 3D coordinates, then located this average within the 3D space of the AutoCAD program and created 3D sole models using the loft surface tools of the SolidWorks program. The sole models for flat feet differed from those of normal feet in the depth of the arch at the inner sideline and the big toe line. We placed the normal-footed sole model on a flat-footed sole model, and the combination of the two models resulted in the 3D insole for flat feet. We printed the 3D modeled insole using a 3D printer. The 3D printing material was an acrylic resin similar to rubber. This made the insole model flexible and wearable. This study utilized 3D systems to create 3D insoles for flat-footed seniors and this process can be applied to manufacture other items in the fashion industry as well.

Accuracy of maxillofacial prototypes fabricated by different 3-dimensional printing technologies using multi-slice and cone-beam computed tomography

  • Yousefi, Faezeh;Shokri, Abbas;Farhadian, Maryam;Vafaei, Fariborz;Forutan, Fereshte
    • Imaging Science in Dentistry
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    • v.51 no.1
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    • pp.41-47
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    • 2021
  • Purpose: This study aimed to compare the accuracy of 3-dimensional(3D) printed models derived from multidetector computed tomography (MDCT) and cone-beam computed tomography (CBCT) systems with different fields of view (FOVs). Materials and Methods: Five human dry mandibles were used to assess the accuracy of reconstructions of anatomical landmarks, bone defects, and intra-socket dimensions by 3D printers. The measurements were made on dry mandibles using a digital caliper (gold standard). The mandibles then underwent MDCT imaging. In addition, CBCT images were obtained using Cranex 3D and NewTom 3G scanners with 2 different FOVs. The images were transferred to two 3D printers, and the digital light processing (DLP) and fused deposition modeling (FDM) techniques were used to fabricate the 3D models, respectively. The same measurements were also made on the fabricated prototypes. The values measured on the 3D models were compared with the actual values, and the differences were analyzed using the paired t-test. Results: The landmarks measured on prototypes fabricated using the FDM and DLP techniques based on all 4 imaging systems showed differences from the gold standard. No significant differences were noted between the FDM and DLP techniques. Conclusion: The 3D printers were reliable systems for maxillofacial reconstruction. In this study, scanners with smaller voxels had the highest precision, and the DLP printer showed higher accuracy in reconstructing the maxillofacial landmarks. It seemed that 3D reconstructions of the anterior region were overestimated, while the reconstructions of intra-socket dimensions and implant holes were slightly underestimated.

Bioinspired strategy to biocompatible materials for 3D printing technology (3DP 프린팅 타입의 생체친화용 기능성 소재 개발)

  • Choe, Tae-Jong;Jo, Won-Jin;Lee, Heon-Ju;Mun, Myeong-Un
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.341-342
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    • 2015
  • 3D printer는 현재 세계적으로 시장이 확대됨에 따라 다방면으로 연구가 진행되고 있다. 이중에서 3DP (Three Dimensional Printing) 방식은 석고타입의 분말 powder가 도포된 층 위에 binder가 잉크젯 헤드를 통해 분사되어 powder 층과 층 사이를 붙여가며 형상을 제작하는 적층 방식의 일종이다. 반면 한정된 소재와 비싼 가격 때문에 보편적으로 사용하기에 한계가 있으며 대부분의 소재가 인체 유해한 성질을 보유하고 있어 활용 범위가 제한적이다. 본 연구에서는 인체 무해하고 다양한 기능이 내재된 생체 친화용 기능성 소재를 개발하고 3DP 방식의 프린터 제작을 통해 생체 친화적 기능성 형상을 제작하는 기술을 개발하였다.

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The Analysis of Learner's Motivation and Satisfaction with 3D Printing in Science Classroom (3D 프린팅을 활용한 과학 수업에서 학습자의 동기와 만족감 분석)

  • Byun, Moon-Kyoung;Jo, Jun-Ho;Cho, Moon-Heum
    • Journal of The Korean Association For Science Education
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    • v.35 no.5
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    • pp.877-884
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    • 2015
  • Technology is an important means to enhance students' understanding about scientific concepts. In particular, newly introduced 3D printing technology has great potential to help students learn scientific concepts better. 3D printing is a process for a creating physical object with a three dimensional model. In this study, we explored two types of learners' (students vs. adults) motivation and satisfaction with 3D printing technology. With regard to motivation, student learners showed higher task value, self-efficacy for learning, and satisfaction than adult learners. The result implied that 3D printing technology is more effective to student learners than adult learners. In addition, for adult learner group, negative relationship between technology and satisfaction was found. Therefore, support for reducing the technology anxiety for adult learners is necessary. Further discussions are provided for the research and application of 3D printing technology in science classroom.