• Transactions of Materials Processing
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• v.6 no.5
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• pp.408-415
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• 1997

The backward tracing scheme of the finite element analysis, which is counted to be unique and useful for process design in metal forming, has been developed and applied successfully in industry to several metal forming processes. Here the backward tracing scheme is implemented for process design of three-dimensional plastic deformation in metal forming, and it is applied to a precision coining process. The contact problem between the die and workpiece has been treated carefully during backward tracing simulation in three-dimensional deformation. The results confirm that the application of the developed program implemented with backward tracing scheme of the rigid plastic finite element leads to a reasonable initial piercing hole configuration. It is concluded that three-dimensional extension of the scheme appears to be successful for industrial applications.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2006.05a
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• pp.902-909
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• 2006

In this study, three-dimensional rotordynamic analyses have been conducted using equivalent beam, hybrid and fun three-dimensional models. The Present computational method is based on the general finite element method with rotating gyroscopic effects of a rotor system. General purpose commercial finite element code, SAMCEF which includes practical rotordynamics module with various types of rotor analysis methods and bearing elements is applied. For the purpose of numerical verification, comparison study for a benchmark rotor model with support bearings is performed first. Detailed finite element models based on three different modeling concepts are constructed and then computational analyses are conducted for the realistic and complex three-dimensional rotor system. The results for rotor stability and mass unbalance response are presented and compared with the experimental vibration test conducted in this study.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.29 no.7 s.238
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• pp.990-997
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• 2005

The objective of this paper is to present the element connectivity parameterization (ECP) fur three dimensional problems. In the ECP method, a continuum structure is viewed as discretized finite elements connected by zero-length elastic links whose stiffness values control the degree of inter-element connectivity. The ECP method can effectively avoid the formation of the low-density unstable elements. These elements appear when the standard element density method is used for geometrical nonlinear problems. In this paper, this ECP method developed fur two-dimensional problems is expanded to the design of three-dimensional geometrical nonlinear structures. Among others, the automatic procedure converting standard finite element models to the models suitable for the ECP approach is developed and applied for optimization problems defined on general three-dimensional design domains.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.1
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• pp.101-112
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• 1994

The measurement of residual stress distribution of $Si_3N_4/SUS304$ joint was performed on 23 specimens with the same joint condition using PSPC type X-ray stress measurement system and the two-dimensional elastoplastic analysis using finite element method was also attempted. As results, residual stress distribution near the interface on the ceramic side of the joint was revealed quantitatively. Residual stress on the ceramic side of the joint was turned out to be tensional near the interface, maximum along the edge, varying in accordance with the condition of the joint and variance to be most conspicuous for the residual stress normal to the interface characterized by the stress singularities. In the vicinity of the interface, the high stress concentration occurs and residual stress distributes three-dimensionally. Therefore, the measured stress distribution differed remarkably from the result of the two-dimensional finite-element analysis. Especially at the center of the specimen near the interface, the residual stress, $\sigma_{x}$ obtained from the finite element analysis was compressive, whereas measurement using X-ray yielded tensile $\sigma_{x}$. Here we discuss two dimensional superposition model the discrepancy between the results from the two dimensional finite element analysis and X-ray measurement.

• Bulletin of the Society of Naval Architects of Korea
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• v.24 no.3
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• pp.1-8
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• 1987

In this paper, the localized finite element method(LFEM) is applied to 3-dimensional ship motion problems in water of infinite depth. The LFEM used here is based on the functional constructed by Bai & Yeung(1974). To test the present numerical scheme, a few vertical axisymmetric bodies are treated by general 3-dimensional formulation. The computed results of hydrodynamic coefficients for a few vertical spheroids and vertical circular cylinders show good agreement with results obtained by others. The advantages of the present numerical method compared with the method of integral equation are as follows; (i) The cumbersome existence of irregular frequencies in the method of conventional integral equation is removed. (ii) The final matrix is banded and symmetric and the computation of the matrix elements is comparatively easier, whereas the size of the matrix in the present scheme is much larger. (iii) In the future research, it is possible to accommodate with the nonlinear exact free surface boundary condition in the localized finite element subdomain, whereas the linear solution is assumed in the truncated(far field) subdomain.

• Journal of KSNVE
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• v.9 no.3
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• pp.544-553
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• 1999

A 3-dimensional helical rod finite element is devloped for the dynamic analysis of cylindrical springs. Element matrices are formulated using the Galerkin's method, and an exact static deflection curve is used as a shape function. Because the resultant mass and stiffness matrices of the model are symmetric, effective direct solution method can easily be applied for analysing dynamic behavior of springs. The model is used to analyze the dynamic characteristics of a typical automotive valve spring. The effectiveness of the developed helical rod element is verified by comparing the results of the proposed method with those of a classical theory and experiments. The helical element developed in this study is superior to a straight beam element and a 2-dimensional curved beam element for this problem.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.5
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• pp.1095-1105
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• 1993

Shape rolling processes to produce H-section beams are numerically simulated by the simplified three-dimensional finite element method. The 2-dimensional finite element method, used for the generalized plane strain condition, is combined with the slab method. Computer simulation results of the 19-passes in H-section beam rolling in practice include the grid distortions, the cross-sectional area changes, the roll separating forces, and the roll torques. Also, the amount of side spread can be found during the multi-pass rolling simulations. The finite element mesh system is remeshed with I-DEAS whenever the billet distorts severely. This study would contribute to CAD/CAM of shape rolling process through the optimal roll pass schedule.

• Journal of Advanced Marine Engineering and Technology
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• v.26 no.3
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• pp.344-352
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• 2002

In the analysis of the 3 dimensional plate structures by the finite element method, the triangular elements are generally used for the global stiffness matrix of the analyzed system. But the triangular elements of the plates have some problems in the process of formulation and in the precision of analysis. The formulation of the finite element method to analyze 3 dimensional plate structures using quadrilateral elements is presented in this paper. The degree of freedom off nodal point is 6, that is, the displacements in the direction off-y-z is and the rotations about x-y-z axis and then the degree of freedom off element is 24. For the comparison of the analysis using triangular elements and quadrilateral elements, the rectangular plates subjected to the uniform load and a concentrated load on the centroid of the plate, for which the theoretical solutions have been obtained, are analyzed. The calculated deflections of the rectangular plates using the finite element method by the triangular elements and the quadrilateral elements are also compared with the deflections of the plates calculated by theoretical solutions. The defections of the rectangular plates calculated by the finite element method using the quadrilateral elements are closer to the theoretical solutions than the defections calculated by the finite element method using the triangular elements. The deflection of the centroid of plate, calculated by the finite element method, converges to that of theoretical solution as the number of elements is increased. This convergence is much more rapid for the case of using the quakrilateral elements than fir the case of using triangular elements.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1994.10a
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• pp.173-181
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• 1994

Process design is one of the most important fields in metal forming, where the finite element method has appeared a useful method for industrial applications. In this study, a program using the rigid plastic finite element has been developed for preform design in three-dimensional plastic deformation. The surface integration for calculation of the friction between die and workpiece has been implemented with care in numerical treatment. The developed program is applied to a precision coining process for designing an optimal punch.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.30 no.6
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• pp.39-45
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• 2002

In this paper, a finite element formulation was introduced for the three-dimensional cure simulation of composite structures. Based on the formulation, a three-dimensional finite element code was developed. Numerical examples found in the literatures were solved for code verification. Results from the present analyses agreed well with the measured cure-induced temperatures. Unlike in one or two dimensional analysis, temperature and degree of cure were able to be calculated at any point within composite structures in the present analysis. The finite element program can be used for the cure simulation of composite structures with arbitrary geometry under non-uniform autoclave temperature distribution.