• Title/Summary/Keyword: 2-axis motor

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Design and Fabrication of Tool Change Multi-nozzle FDM 3D Printer (툴 체인지 방식 멀티 노즐 3D프린터의 설계 및 제작)

  • Suk, Ik-hyun;Park, Jong-kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.2
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    • pp.38-44
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    • 2021
  • To cater to the transition from single-color to multicolor/multi-material printing, this paper proposes a cartridge-replacing type multi-nozzle Fused Depositon Modeling(FDM) three-dimensional (3D) printer. In the test printing run, tool change failure/wobble/layer shift occurred. It was confirmed that improper support was the cause of this tool change failure. As a solution, spline and electromagnetic cartridges were designed. Wobble was caused by machine vibration and the motor stepping out. To minimize wobble, an additional Z-axis was installed, and the four-point bed leveling method was used instead of the three-point bed leveling method. The occurrence of layer shift was ascribed to the eccentricity of the Z-axis lead screw. Therefore, slit coupler was replaced with an Oldham type. In addition to the mechanical supplementation, the control environment was integrated to prevent accidents and signal errors due to wire connections. Before the final test printing run, a rectifier circuit was added to the motor to secure precise control stability. The final test printing run confirmed that the wobble/layer shift phenomenon was minimized, and the maximum error between layers was reduced to 0.05.

MONTE CARLO ANALYSIS FOR STATION ACQUISITION ERROR CORRECTION OF SATELLITE (인공위성의 위치획득 오차보정을 위한 몬테카를로 분석)

  • 김지영;최규홍
    • Journal of Astronomy and Space Sciences
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    • v.12 no.2
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    • pp.265-274
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    • 1995
  • The purpose of perigee kick motor firing is to place a satellite into transfer orbit and that of apogee kick motor firing is to place the satellite into geosynchonous orbit in order to increase the semi-major axis of the transfer orbit and reduce the inclination of the transfer orbit. Because apogee motor firing is always accompanied with injection errors, the satellite is not placed into geosynchonous orbit but into a near-geosynchonous orbit, also knows as a drift orbit. Thus, the orbital maneuver to correct drift orbit into gteosynchonous orbit is required, this maneuver is called the station acquisition. For reduction of expenditure and performance of mission, we estimate $\Delta$V budget and required fuel allowance for station acquisition. As the uncertainty of drift orbit by injection error of perigee and apogee kick motor firing prevents us from obtaining exact $\Delta$V budget, statistical Monte Carlo simulation technique is used in order to get optimal $\Delta$V budget and required fuel allowance with a probability of 99%. With respect to Korea satellite launched by Delta-2 launch vehicle in 1995, Monte Carlo analysis is used in order to get various orbital parameters, $\Delta$V budget and required fuel allowance for station acquisition with a probability of 99%.

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Development of a Tool Deflection Compensation System for Precision End-milling (고정밀 밀링가공을 위한 공구처짐 보정시스템 개발)

  • 최종근;양민양
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.42-46
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    • 1993
  • This paper presents development of a pratical tool deflection compensation system in order to reduce the machining error by the tool deflection in the end-milling process. The system is a tool adapter which includes 2-axis force sensor for detecting tool deflection and 2-axis tool tilting device for adjusting tool position through computer interface in on-line process. In experiments, it is revealed that the force sensor applying parallel plate principle and strain gauge is proper to obtain dynamic process signal, and the tilting device using stepping motor and cam drive mechanism is suitable to have necessary action. By the system and control algorithm, it is possible to get precise machining surface profile without excessive machining error and overcut generated due to increased cutting force in more productive machining condition.

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Development of a Swing-Arm Type Polishing Machine for Large Optics (스윙암 방식을 이용한 대형 광학부품 연마가공기 개발)

  • Kim, Jin-Wook;Kim, Ock-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.2
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    • pp.3-7
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    • 2008
  • A polishing machine adopting a new unique structural mechanism has been developed, named as a swing-arm type polishing machine. The mechanism is such that the tool path tracks on a spherical surface, of which the diameter is adjusted by setting up the machine mechanism properly. It has a strong benefit especially for polishing axis-symmetric concave mirror surfaces. The swing-arm type polishing machine with 5-axes has been designed in order to polish a concave mirror surface lip to diameter of 2 meters. The drawings are made using 3D CAD and strain-stress analysis has been done by finite element method. AC servo-motor has been used to move the swing arm and a operating software has been developed using a LapVIEW tool. Result of the test run was satisfactory which convinces the usefulness of the swing-arm type polishing machine.

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The Obstacle Avoidance and Position Acuracy Control Algorithm for Self Controlled Mobile Robot Using Image Information And Compass Module (영상정보와 방위각 센서를 이용한 장애물 회피와 위치 정밀제어에 대한 알고리즘)

  • 구본민;최중경;박무열;류한성;권정혁;신영호
    • Proceedings of the IEEK Conference
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    • 2002.06e
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    • pp.177-180
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    • 2002
  • In this paper, we has been studied self controlled mobile robot system with CCD camera. This system consists of TMS320F240 digital signal processor, step motor, RF module and CCD camera. 2-axis compass and magnetic sensor, we used wireless RF module for movable command transmiting between robot and host PC. This robot go straight until 95 percent filled screen with white color both side from input image. And the robot recognizes obstacle about 95 percent filled something, so it could turn for avoid the obstacle and conclude new path plan. it could get turning angle from 2-axis compass and magnetic sensor.

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Development of a Self Balancing Electric Wheelbarrow (자기 균형 기능이 있는 외발 전동 손수레 개발)

  • Lee, Myung-Sub;Sung, Young-Whee
    • Journal of the Institute of Convergence Signal Processing
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    • v.21 no.1
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    • pp.21-28
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    • 2020
  • In this paper, a new type of electric wheelbarrow is proposed and developed. The developed electric wheelbarrow is equipped with an attitude reference system(ARS) sensor, which consists of 3-axis acceleration sensor and 2-axis Gyro sensor so that it can estimate pitch angle and roll angle. When an operator tilts the wheelbarrow up and down, the pitch angle is detected. The sign of the pitch angle is interpreted as the operator's intention for moving the wheelbarrow forward or backward and the controller drives the wheel of the wheelbarrow with the velocity according to the magnitude of the detected pitch angle. A cargo box of the wheelbarrow is designed to rotate and is controlled to maintain level always, so an operator can handle the electric wheelbarrow easily and safely. The wheelbarrow consists of an in-wheel motor, a DC motor, motor drives, an ARS sensor considering economical use in industrial field. Three experiments are performed to verify the feasibility and stability of the electric wheelbarrow.

Design of a 2-axis interpolator using FPGA (FPGA를 이용한 2축 보간기의 설계)

  • Yeo, Su-Jin;Kim, Jong-Eun;Won, Jong-Baek;Park, Jong-Sik
    • Proceedings of the KIEE Conference
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    • 2003.11c
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    • pp.596-599
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    • 2003
  • In this paper, we designed the digital pulse motor control chip including a circular interpolation function. The proposed algorithm in this paper is a nonparametric cure generation algorithm (Jordan's algorith) and a very simple algorithm. So the design for this algorithm used a small number of gates. Also an average error is fairly low. The max output speed is 4Mpps(Pulse per second), the max input frequency is 16MHz and the chip is useful for the stepping and servo motors. The software contains one or two, and many axes linear interpolation algorithm and two axes circular interpolation algorithm.

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Design of the Position Control System for Parabolic Antenna using Gyro Sensor (자이로센서를 이용한 파라볼릭 안테나의 위치제어시스템 설계)

  • Kim, Myeong Kyun;Kim, Jin Soo;Yang, Oh
    • Journal of the Semiconductor & Display Technology
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    • v.12 no.2
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    • pp.85-91
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    • 2013
  • In this paper, the parabolic antenna aims to the precise location of a moving ship or car that can be designed system using the gyro sensor. The parabolic antenna has controlled by stepping motor that is a lot of noise and slow response of speed. It has solved the problem which is noise and slow response using the BLDC motor. Also, in order to suppress the noise two-axis control and a separate encoder to the six degrees of freedom motion system was implemented in a precise location. Generally, the gyro sensor is not required to system that doesn't move the six degrees of freedom motion system. But the system will be applied to the moving such as ships or cars. Finally, we presented the position control algorithm at the sometimes controlled both gyro sensor and BLDC motor. This system was tracking that the location of the antenna to the desired angle and errors almost didn't happen when the system was moved 6 degrees of freedom.

Fault Tolerance Operation and Characteristics Analysis of Asymmetric Six-phase Permanent Magnet Synchronous Motor According to Switch Open (비대칭 6상 영구자석 동기 전동기의 스위치 개방에 따른 특성 분석 및 고장허용운전)

  • Jun, So-Young;Hwang, Seon-Hwan;Park, Jong-Won
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_2
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    • pp.1003-1008
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    • 2022
  • This paper proposes a method related to fault tolerance operation and characteristic analysis of asymmetric 6-phase permanent magnet synchronous motor. In general, motor drive systems with multi-phase structures can be continuously operated despite a reduction of power and speed by using a phase changeover or control techniques according to the failures. As a result, it is widely used in industrial fields such as aviation and defense, which require high efficiency and high reliability. In this paper, the second order ripple of the electrical fundamental freuqnecy occurs in the dq-axis currents of the synchronous coordinate system through mathematical analysis according to the switch open of the dual 3-phase inverter. Therefore, the fault tolerant operation method is presented by applying the fault detection method with a constant cycle for continuous operations. The effectiveness of the proposed fault tolerance operation method is verified through the several experiments.

A Clinical Application with the Principle of Hanging Point In the Sling Exercise Therapy (슬링운동치료에서 Hanging Point의 원리와 임상적 적용)

  • Kim, Suhn-Yeop;Kim, Taek-Yean;Park, Sung-Jin
    • The Journal of Korean Academy of Orthopedic Manual Physical Therapy
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    • v.9 no.2
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    • pp.25-45
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    • 2003
  • Sling exercise treatment(S-E-T) is a therapeutic exercise based on scientific studies for the purpose of treating musculoskeletal or neurological disorders thereby improving strength, endurance, and skills for sensory-motor integration. Exercise resistance and intensity can be modified in various ways by changing the length of rope, patient position, therapist's manual resistance, and using elastic rope. The therapist can also progress to successively higher levels of exercise resistance and intensity by changing the position of the hanging point: the subject of this article. In brief, there are three axial components in S-E-T; hanging point, motor axis, and suspension point. The hanging point can be changed in several ways in relation to the joint; axial, superior, inferior, medial, and posterior hanging points. The position of the hanging point affects the amount of load on agonist and antagonist muscles as well as on the range of motion. To create an advanced exercise program, selection of hanging point can be two-dimensional such as superior-lateral or anterior-medial. Therapists, therefore, can freely but carefully select the best hanging point based on the purpose of the exercise and their level of knowledge in S-E-T.

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