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복합 균열이 존재하는 증기 발생기 전열관에서의 파열 압력 해석

  • 신규인;박재학;김홍덕;정한섭
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2002.11a
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    • pp.13-18
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    • 2002
  • 증기 발생기 전열관의 파열 사고는 지난 20년 동안 2년마다 1개씩의 비율로 발생되어왔고 최근 몇 년간은 매년 발생되고 있는 추세이다(3). 전열관의 파열 사고는 응력부식균열, 피로 그리고 마멸 등의 원인에 의해서 발생되고 있는 것으로 알려져 있다. 초기 발전소에서 균열의 발생 및 성장은 축 방향 균열에 국한하여 관심을 가졌었으나 최근 원주 방향 균열에 의한 사고가 발생되면서 원주 방향 균열에 대해 관심을 가지게 되었다.(중략)

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A Study on Stress and Deformation through Finite Element Analysis of 2NC Head Processing Controlling AC Axis during 5-Axis Cutting Machine Training in the 4th Industrial Revolution of Machine Tool System (공작기계의 4차 산업혁명에서 5축 절삭가공기 교육 중 AC축을 제어하는 2NC 헤드 가공상의 유한요소 해석으로 응력 및 변형에 관한 연구)

  • Lee, Ji Woong
    • Journal of Practical Engineering Education
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    • v.13 no.2
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    • pp.327-332
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    • 2021
  • Materials used for education include SM20C, Al6061, and acrylic. SM20C materials are used a lot in certification tests and functional competitions as carbon steel, but they are also used in industrial sites. Al6061 is said to be a material that produces a lot of tools because it has lower hardness than carbon steel and is highly flexible. When practical guidance is given to students using acrylic materials, it is a material that causes vibration and tool damage due to excessive cutting. In this process, we examine how impact on the 5-axis equipment 2NC head can affect precision control. The weakest part of a five-axis equipment is the head that controls the AC axis. In the event of precision and cumulative tolerances in this area, the precision of all products is reduced. Thus, a key part of the 2NC head, the spindle housing was carried out using Al7075 T6 (U.S. Alcoasa) material and the entire body using FCD450 (spherical graphite cast iron). In the vibration and cutting process acting on these two materials, the analysis was carried out to determine the value of applying the force as a finite element analysis under extreme conditions. We hope that using these analytical data will help students see and understand the structure of 5-axis machining rather than 5-axis cutting.

Stochastic Finite Element Analysis of Underground Rock Cavern Using Monte Carlo Simulation Techinque (몬테칼로 시뮬레이션기법을 이용한 지하암반동굴의 확률론적 유한요소해석)

  • 최규섭;심재구;정영수
    • The Journal of Engineering Geology
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    • v.5 no.3
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    • pp.301-308
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    • 1995
  • In this study, a stochastic finite element method is proposed with a view to consider rock property variations in the analysis of structural behavior on underground caverns. Here, the Monte carlo simulation technique, which has been widely used in probabilistic applications in many engineering fields, is applied for the analysis of the effect rock property distribution. Using the newly developed computer program based on the above - mentioned method, the underground opening in biaxial stress field is analyzed considering the effect of material property variation.

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ABAQUS를 이용한 O-링 밀봉 부의 설계민감도 분석기법 연구

  • 이방업;구송회;조원만;오광한
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1996.11a
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    • pp.3-11
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    • 1996
  • 본 연구는 고체 추진기관의 각종 밀봉 부에 많이 사용되는 O-링의 설계시 고려되는 각종 형상인자의 변화에 따른 O-링의 거동과 응력 상태를 분석하여 설계 최적조건을 찾기 위한 내용을 다루고 있다. 조립 부의 내외경과 조립 공차, 챔퍼길이와 각도, 조립 홈의 외경, 깊이, 폭, 구성반경, O-링의 내경과 선 직경 등의 설계 변수에 의한 조립부 형상과 재료의 물성치, 유한요소 선택 및 요소 분할, 경계조건, 하중조건, 접촉부 정의 등을 MSC/PATRAN3의 $PCL^{[1]}$/로 프로그래밍 하여 설계변수에 의한 결과 분석을 손쉽게 수행할 수 있도록 시도하였다 고무의 Hyperelastic 물성치는 문헌상의 자료$자료^{[2]}$에 제시된 Ogden 상수를 사용하였으며 추후에는 인장시험, 순수전단시험, 이 축 인장시험을 통해 실험적으로 측정$^{[3]}$ 하여 적용할 예정이다. 고무의 대변형, 대 변형률을 고려한 비선형 응력해석은 MSC/PATRAN3의 Advanced FEA 모듈과 ABAQUS 5.5를 사용하였다. 본 연구에서의 해석결과를 설계변수들의 영향을 비교 분석하는데 사용하였으나 그 정확도가 입증된 상태는 아니며 추후 실제 조립 및 수압시험을 통해 평가할 예정이다.

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A Study on Rheological Properties of Polypropylene/Polycarbonate Blends (폴리프로필렌/폴리카보네이트 블렌드의 유변학적 성질에 관한연구)

  • 이재식
    • The Korean Journal of Rheology
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    • v.8 no.2
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    • pp.119-128
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    • 1996
  • 폴리프로필렌(PP)/폴리카보네이트(PC) 블렌드의 유변학적 고찰을 통해 블렌드의 수 축현상과 분상상의 변형의 연관성을 연구했다. 블렌드의 수축현상은 압축과정에서 변형됐던 분산상이 고온에서 다시 원래의 무변형 상태로 복귀하면서 나타나는 탄성변형의 풀림으로 추정되고 압출팽윤의 데이터와도 부합된다. 압출온도를 최대한 낮게 해서(25$0^{\circ}C$) 제조한 블 렌드의 경우가 최대한 높게 한 경우 (29$0^{\circ}C$)보다 수축이더 큰 사실을 설명하기 위하여 순수 PC와 PP의 전단점도비와 신장점도비를 측정 비교한 결과 두 값이 공히 높은 온도의 경우 가 오히려 작게 되어 점성에 의한 분산상의 전단변형이나 신장변형이 수축의 원인이 아니라 는 것을 알아다. 한편 법선응력과 전단응력의 데이터로부터 얻은 물질풀림시간의 비는 낮은 온도의 경우가 작아서 수축현상이 분산상의 탄성에 의한 변형이라는 것을 확인했다.

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Stress Analysis of Helical Spring Using DQM (미분구적법을 이용한 핼리컬 스프링의 응력해석)

  • Ki-Jun Kang
    • Journal of the Korean Society of Safety
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    • v.16 no.4
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    • pp.208-212
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    • 2001
  • DQM(differential quadrature method) is applied to computation of two dimensional elasticity problems in helical spring. Elastic shear stresses in an axially loaded helical spring having rectangular and square cross sections are calculated. The results are compared with those obtained using the method of successive approximations. The differential quadrature method gives good accuracy even when only a limited number of grid points is used.

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Paleostress Inferred from Calcite Twins in the Pungchon Limestone, Joseon Supergroup (조선누층군 풍촌석회암 방해석 쌍정에서 유추된 고응력장)

  • Kang, Seong-Seung;Jang, Bo-An
    • The Journal of Engineering Geology
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    • v.32 no.1
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    • pp.13-26
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    • 2022
  • Calcite twins were analyzed in six oriented samples of the Pungchon limestone, Joseon Supergroup, to reconstruct the paleostress field. The orientations of c-axis of calcite and e twin plane were measured along with the average thickness and numbers of twins, and the widths of calcite grains. Twin strain, mean width, and intensity of twinning, and the relative magnitude and orientations of principal stresses were calculated using Calcite Strain Gauge program. Twin strain, mean width, and intensity of twinning showed ranges of 1.09-15.36%, 0.53-3.72 ㎛ and 21.0-53.1 twim/mm, respectively. Metamorphic temperatures calculated from the twins were 170-200℃, indicating that the twins developed after the Pungchon limestone was uplifted to at least half of the maximum burial depth. Results for five of the samples indicate that the calcite twins formed during two events with principal stress axes of different orientations, while the remaining sample recorded only one event that produced calcite twins. The axis of maximum compressive stress was oriented mainly WNW-ESE to ENE-WSW, and to a lesser degree NW-SE and NE-SW. Comparison of paleostress orientations measured here and in other studies indicates that most twins were produced during the Songrim orogeny. However, the Daebo orogeny and the Bulguksa orogeny also produced calcite twins in the Punchon limestone.

Safety Evaluation on Interaction between Track and Bridge in Continuous Welded Railway Bridge Considering Seismic Load (지진하중을 고려한 장대레일교량의 궤도-교량 상호작용에 대한 안전성 평가)

  • Shim, Yoon-Bo;Kim, Yun-Tae;Kim, Sang-Chel
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.2
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    • pp.40-48
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    • 2016
  • To observe the rail-slab interaction in continuous welded railway(CWR) bridge when earthquake occurs, additional axial rail stresses and relative longitudinal displacements between rail and bridge deck were calculated with input of various load combinations and 3 different types of seismic loads to an analytical model. As results of analysis, it can be found that standard response spectrum proposed by Korea Rail(KR) network authority for earthquake design showed less additional axial rail stresses than allowable levels, but greater relative longitudinal displacement between rail and bridge deck, which means that adjustment of relative longitudinal displacement within a standard level is much more difficult than axial train stress. Additionally, if a large-scaled earthquake as occurred at Kobe, Japan comes up, then both of additional axial rail stress and relative displacement in rail-bridge deck may exceed allowable levels, which indicates to make proper design guides against sudden earthquake occurrence.

Effect of thread design on the marginal bone stresses around dental implant (임플란트 나사산 디자인이 변연골 응력에 미치는 영향)

  • Lee, Sang-Hyun;Jo, Kwang-Heon;Lee, Kyu-Bok
    • The Journal of Korean Academy of Prosthodontics
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    • v.49 no.4
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    • pp.316-323
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    • 2011
  • Purpose: The purpose of this study was to investigate the effect of different thread designs on the marginal bone stresses around dental implant. Materials and methods: Standard ITI implant(ITI Dental Implant System; Straumann AG, Waldenburg, Switzerland), 4.1 mm in diameter and 10 mm in length, was selected as control. Test implants of four different thread patterns were created based on control implant, i.e. maintaining all geometrical design of control implant except thread pattern. Four thread designs used in test implants include (1) small V-shape screw (model A), (2) large V-shape screw (model B), (3) buttress screw (model C), and (4) trapezoid screw (model D). Surface area for unit length of implant was 14.4 $mm^2$ (control), 21.7 (small V-shape screw), 20.6 (large V-shape screw), 17.0 (buttress screw) and 28.7 $mm^2$ (trapezoid screw). Finite element models of implant/bone complex were created using an axisymmetric scheme with the use of NISA II/DISPLAY III (Engineering Mechanics Research Corporation, Troy, MI, USA). A load of 100 N applied to the central node on the crown top either in parallel direction or at 30 degree to the implant axis (in order to apply non-axial load to the implant NKTP type 34 element was employed). Quantification and comparison of the peak stress in the marginal bone of each implant model was made using a series of regression analyses based on the stress data calculated at the 5 reference points which were set at 0.2, 0.4, 0.6, 0.8 and 1.0 mm from implant wall on the marginal bone surface. Results: Results showed that although severe stress concentration on the marginal bone cannot be avoided a substantial reduction in the peak stress is achievable using different thread design. The peak marginal bone stresses under vertical loading condition were 7.84, 6.45, 5.96, 6.85, 5.39 MPa for control and model A, B, C and D, respectively. And 29.18, 26.45, 25.12, 27.37, 23.58 MPa when subject to inclined loading. Conclusion: It was concluded that the thread design is an important influential factor to the marginal bone stresses.

A Study of Residual Stress and Plastic Deformation of a Bar with Gap Size Changes Between Rolls in a Two Cross-Roll Straightener (두롤 교정기의 롤 갭 변화에 따른 봉강의 잔류응력과 소성변형에 관한 연구)

  • Cho, Hyun-Soo;Hahm, Ju-Hee;Lee, Young-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.4
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    • pp.355-360
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    • 2012
  • Cold drawn(CD) bars feature superb surface roughness, dimensional precision, and straightness. They are used in the manufacture of automotive parts and home electrical appliances. Two cross-roll straighteners have been used to manufacture CD bars for these industries. This study investigated the variation of the gap size between the two cross-rolls. It was found that changes in the gap size have a large influence on the residual stress and plastic deformation. Finite element method(FEM) simulations were performed to study the influence of the gap size on the residual stress in CD bars, and experiments were performed to verify the FEM results. The residual stresses were measured with X-ray diffraction in both the axial and the hoop directions.