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A Study on the Prediction of Optimized Injection Molding Condition using Artificial Neural Network (ANN) (인공신경망을 활용한 최적 사출성형조건 예측에 관한 연구)

  • Yang, D.C.;Lee, J.H.;Yoon, K.H.;Kim, J.S.
    • Transactions of Materials Processing
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    • v.29 no.4
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    • pp.218-228
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    • 2020
  • The prediction of final mass and optimized process conditions of injection molded products using Artificial Neural Network (ANN) were demonstrated. The ANN was modeled with 10 input parameters and one output parameter (mass). The input parameters, i.e.; melt temperature, mold temperature, injection speed, packing pressure, packing time, cooling time, back pressure, plastification speed, V/P switchover, and suck back were selected. To generate training data for the ANN model, 77 experiments based on the combination of orthogonal sampling and random sampling were performed. The collected training data were normalized to eliminate scale differences between factors to improve the prediction performance of the ANN model. Grid search and random search method were used to find the optimized hyper-parameter of the ANN model. After the training of ANN model, optimized process conditions that satisfied the target mass of 41.14 g were predicted. The predicted process conditions were verified through actual injection molding experiments. Through the verification, it was found that the average deviation in the optimized conditions was 0.15±0.07 g. This value confirms that our proposed procedure can successfully predict the optimized process conditions for the target mass of injection molded products.

Characteristics of Injection-Locked High Power Diode Laser (고출력 다이오드 레이저의 주입-잠금 과정 연구)

  • 문한섭;김중복;이호성;양성훈;김점술
    • Korean Journal of Optics and Photonics
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    • v.6 no.3
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    • pp.222-227
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    • 1995
  • A single mode, 100-mW diode laser was injection-locked by the master laser which was spectrally narrowed with Littman-type grating feedback. In the incomplete-injection-locking, we observed that two frequencies were simultaneously generated from the slave laser. The power ratio and frequency shift of two frequency components were proportional to the square of injected laser intensity. When the ratio of the injection intensity to the slave laser intensity was about $10^{-3}$, the injection-locking bandwidth was to be about 1.4 GHz. The bandwidth proportionally increased to the square root of the injection intensity, which was in good agreement with the theoretical predictions. The Iinewidth of the locked-laser was about 2.5 MHz, which was five times as narrow as that of free-running operation. ation.

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Effect of fuel injection timing and pressure on the combustion and spray behavior characteristics of diesel fuel for naval vessel (연료분사시기와 압력이 함정용 디젤연료의 분무 및 연소특성에 미치는 영향)

  • Lee, Hyung-min
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.9
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    • pp.911-917
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    • 2015
  • The objective of this work focuses on the analysis of injection rate and macroscopic spray behavior characteristics with injection pressures as well as combustion and exhaust emission characteristics with injection timing and injection pressure by using a common rail single-cylinder diesel engine. The injection rate was measured by applying the Bosch method, and macroscopic spray behavior characteristics were analyzed with a constant-volume vessel and a high-speed camera. In addition, combustion and emission characteristics were analyzed in a common-rail single-cylinder diesel engine with precise control of fuel injection timing and pressure. For injection pressures of 30MPa and 50MPa, the injection rate was higher at 50 MPa, and the spray development (penetration) was also higher in the same elapsed time. The peak in-cylinder pressure and rate of heat release showed a tendency to decline as injection timing was delayed, and the peak in-cylinder pressure and rate of heat release were slightly higher for higher injection pressures. Higher injection pressures also reduced the mean effective pressure, while the indicated mean effective pressure and torque increased as injection timing was delayed to TDC. Nitrogen oxides had a peak level at injection timings of $BTDC20^{\circ}$(30MPa) and $BTDC15^{\circ}$(50MPa); carbon monoxide emissions were reduced by delaying injection timing from $BTDC30^{\circ}$.

Numerical Study on the Effect of Diesel Injection Parameters on Combustion and Emission Characteristics in RCCI Engine (RCCI 엔진의 디젤 분사 파라미터에 따른 연소 및 배출가스 특성에 대한 수치적 연구)

  • Ham, Yun-Young;Min, Sunki
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.6
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    • pp.75-82
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    • 2021
  • Low-temperature combustion (LTC) strategies, such as HCCI (Homogeneous Charge Compression Ignition), PCCI (Premixed Charge Compression Ignition), and RCCI (Reactivity Controlled Compression Ignition), have been developed to effectively reduce NOx and PM while increasing the thermal efficiency of diesel engines. Through numerical analysis, this study examined the effects of the injection timing and two-stage injection ratio of diesel fuel, a highly reactive fuel, on the performance and exhaust gas of RCCI engines using gasoline as the low reactive fuel and diesel as the highly reactive fuel. In the case of two-stage injection, combustion slows down if the first injection timing is too advanced. The combustion temperature decreases, resulting in lower combustion performance and an increase in HC and CO. The injection timing of approximately -60°ATDC is considered the optimal injection timing considering the combustion performance, exhaust gas, and maximum pressure rise rate. When the second injection timing was changed during the two-stage injection, considering the combustion performance, exhaust gas, and the maximum pressure increase rate, it was judged to be optimal around -30°ATDC. In the case of two-stage injection, the optimal result was obtained when the first injection amount was set to approximately 60%. Finally, a two-stage injection rather than a single injection was considered more effective on the combustion performance and exhaust gas.

Robust Design of an Injection Molding Process Considering Integrated Desirability (통합 만족도를 고려한 사출성형공정의 강건 설계)

  • Kim, Kyung-Mo;Park, Jong-Cheon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.10
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    • pp.34-41
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    • 2019
  • Warpage and weld line are two major cosmetic defects in the injection molding process. These defects are very sensitive to uncontrollable parameters within the process. The optimization of the design variables can be treated with the use of robust designs. Therefore, in order to minimize the warpage and weld line, a special design method to diminish defects is required. In this study, a new robust design method using designer preference to achieve the optimal robust design conditions in the injection molding process is proposed. The effectiveness of the proposed method is shown with an example of the part of warpage and weld line.

방사선에 조사된 생쥐의 간 및 신장에서 홍삼 추출물의 방어효과

  • Park, Yeong-Sun
    • The Journal of Korean Society for Radiation Therapy
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    • v.5 no.1
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    • pp.120-125
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    • 1992
  • This study was prepared to observe the charge of tissues weight, glutamate oxaloacetate transminase(GOT) and glutamate pyruvate transminase(GPT) activities in the liver and kidney treated with red ginseng extract injection in the gamma ray(5.0 Gy) irradiated mice groups were divied in to control, red ginseng extract injection, irradiation after saline injection and irradiation after red ginseng extract injection. The GOT activity showed earlier recovery at irradiation after red ginseng extract injection group than irradiation after saling injection group in the liver and kidney. The GPT activity showed earlier recovery at irradiation after red ginseng extract injection group than irradiation after saling injection group in the liver and kidney. The above result suggest that red ginseng extract have the protection effect on the change of GOT and GPT activity after radiation injury in the liver and kidney.

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The Application and Geo-Enviromental Effect on TAS Method (TAS공법의 적용성과 지반환경 영향)

  • Chun, Byung Sik;Yeoh, Yoo Hyeon;Baik, Jung-Shik;Choi, Choon-Sik
    • Journal of the Korean GEO-environmental Society
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    • v.3 no.3
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    • pp.27-36
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    • 2002
  • Generally, it is known that urethane injection is excellent in long-term durability and environment friendly for ground improvement. However, urethane grouting has short rise time thus the penetration distance from the injection point is so short. Therefore, urethane injection cannot be used for the site where requires ground improvement in deep location from the injection point. Other injection materials such as cement cannot be alternatives when rapid hardening is required. From this study, we improve disadvantage urethane injection by developing TAS method. From the field tests, it is ascertained that TAS increases injection distance over 10m, which is further than that of original urethane grouting. In addition, TAS has relatively short Rise-time compared to cement grouting thus instantaneous improvement can be mobilized right after the injection. Short Rise-time and long penetration distance provide excellent applicability for tunnel construction.

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Efficiency Improvement of Organic Light-emitting Diodes depending on Thickness of Hole Injection Materials

  • Kim, Weon-Jong;Yang, Jae-Hoon;Kim, Tag-Yong;Jeong, Joon;Lee, Young-Hwan;Hong, Jin-Woong;Park, Ha-Yong;Kim, Tae-Wan
    • Transactions on Electrical and Electronic Materials
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    • v.6 no.5
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    • pp.233-237
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    • 2005
  • In the device structure of ITO/hole injection layer/N, N'-biphenyl-N, N'-bis-(1-naphenyl)-[1,1'-biphenyl]4,4'-diamine(NPB)/tris(8-hydroxyquinoline) aluminum$(Alq_3)/Al$, we investigated an effect of hole-injection materials (PTFE, PVK) on the electrical characteristics and efficiency of organic light-emitting diodes. A thermal evaporation was performed to make a thickness of NPB layer with a evaporation rate of $0.5\~1.0\;\AA/s$ in a base pressure of $5\times10^{-6}$ Torr. We measured current-voltage characteristics and efficiency with a thickness variation of hole-injection layer. The PTFE and PVK hole-injection layer improve a performance of the device in several aspects, such as good mechanical junction, reducing the operating voltage and energy band adjustment. Compared with the devices without a hole-injection layer, we have obtained that an optimal thickness of NPB was 20 nm in the device structure of $ITO/NPB/Alq_3/Al$. And using the PTFE or PVK hole-injection layer, the external quantum efficiencies of the devices were improved by $24.5\%\;and\;51.3\%$, respectively.