• 제목/요약/키워드: 1-Wire

검색결과 2,256건 처리시간 0.027초

와이어 컷 방전가공이 효율적인 NC 모의가공 시스템의 개발 (On the Development of NC Simulator System for Wire Cut EDM)

  • 유우식;김남웅;유정호
    • 대한안전경영과학회지
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    • 제6권1호
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    • pp.283-300
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    • 2004
  • This paper describes the NC simulator system for Wire-cut electrodischarge machining. Electrodischarge Wire-cut machining is applicable to all materials including metals, alloys, and most carbides. Although CAM system generate the NC code considering electrodischarge conditions, incorrect Wire-cut tool path bring about fatal results. The simplest way of simulating a EDM process is to display the trajectory of Wire-cutter location by line segments. With this kind of simulation, the programmer can get a general idea about whether the wire is moving as planned but cannot locate gouging or excess material because only the wire location will be seen, not the changes in the workpiece as it is machined. The ideal way of simulating the EDM process is to display the solid model of the workpiece as it is machined. Therefore we propose the ideal NC simulator system for Wire-cut EDM.

층간분리 방지를 위한 건식 등온 신선 패스 설계 (Isothermal Pass Schedule to Prevent Delamination in the Dry Wire Drawing Process)

  • 고대철;이상곤;김민안;김병민
    • 한국정밀공학회지
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    • 제24권1호
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    • pp.57-63
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    • 2007
  • Wire drawing process of the high carbon steel with a high speed is usually conducted at room temperature using a number of passes or reductions through consequently located dies. In the multi-pass drawing process, temperature rise in each pass affects the mechanical properties of the final product such as bending, torsion, and tensile property, etc. This temperature rise during the deformation promotes the occurrence of delamination, and deteriorates the torsion property and durability of wire. This study investigates the occurrence of delamination in the wire through the torsion test and the evaluation of wire temperature. The excessive wire temperature leads to the occurrence of the delamination. Based on the calculation of the wire temperature, a new pass schedule, which can prevent the delamination due to the excessive wire temperature rise, is designed through the isothermal pass schedule.

와이어 컷 방전가공조건 데이터베이스 구축 및 상하이형상 가공 (Construction of a Database for Wire Cutting Electrodischarge Conditions and Variable taper Wire-cut Machining.)

  • 유우식;이규섭
    • 산업경영시스템학회지
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    • 제23권59호
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    • pp.119-127
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    • 2000
  • This paper describes the database for wire cutting electrodischarge conditions and variable taper wire-cut Machining. Electodischarge wire-cut machining is applicable to all materials that are fairly good electrical conductors, including metals, alloys, and most carbides. Thus it provides a relatively simple method for making holes of any desired cross section in materials that are too hard or brittle to be machined by most other methods. In conventional wire cutting CAM systems usually generate the NC code omitting electrodischarge conditions, so operator edits the NC code manually. But it is very inefficient. Therefore in this paper we propose a wire cutting CAM system including database for electrodischarge conditions. Proposed system consists of three steps: 1) Development of database for electrodischarge conditions 2) Development of CAM functions, Including 2D CAD modeling tools, file I/O functions, wire path genera tion functions and postprocessor. 3) Development of variable taper wire-cut machining module. The proposed system has been tested in the JinYoung precision Machine Co.,LTD. and found to be working satisfactorily.

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용접 와이어 직경이 용접 상태 검출에 미치는 영향 (A Study on the effect of welding wire diameter on the welding quality detection)

  • 류정탁
    • 한국산업정보학회논문지
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    • 제21권2호
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    • pp.39-44
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    • 2016
  • 본 연구에서는 용접전류 및 용접전압 신호처리에 의한 용접 상태 검출에 있어 용접 와이어의 직경이 미치는 영향에 관하여 연구하였다. 실험을 위하여 인위적으로 모재의 간격을 용접 와이어보다 작은 경우와 큰 경우에 대하여 분석하였다. 사용된 용접 와이어의 직경은 1.2 mm이었으며 인위적으로 형성한 용접 모재 사이의 간격은 1.0 mm와 2.0 mm 두 종류를 사용하였다. 실험결과 용접 와이어의 직경보다 큰 용접 결함 요인에 대하여서는 용접전류 및 용접전압의 변화를 감지할 수 있으나 직경보다 작은 용접 결함 요인에 대하여서는 용접전류 및 용접전압의 변화를 감지할 수 없었다.

과산화수소를 이용한 몰리브덴(Mo.) 용해반응에 따른 청정기술 개발에 관한 연구(I) (A Clean Technic Development using the Molybdenum Dissolution Reaction with Hydrogen Peroxide(I))

  • 김재우;홍종순;신대윤
    • 환경위생공학
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    • 제14권2호
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    • pp.1-7
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    • 1999
  • In the tungsten industry as light source material, tungsten filament which used as light source material ould form after molybdenum wire which used as the center supporter for coil shape tungsten wire was removed. The purpose of this study is to develop new process named "hydrogen peroxide dissolution method". This process uses hydrogen peroxide, which is harmless to human body and oxidize molybdenum wire selectively. The results were as follows:1. The dissolution of molybdenum wire was proportion to a solution and contact surface of molybdenum wire. 2. The optimum $H_2O_2/H_2O$ were 1:0.5 ~ 1:1.75. 3. The time of dissolution was 65~70 minutes, and the PCS of sample were 20,800 PCS(1,820g). 4. Total cost($H_2O_2$, catalyst) was ₩19,088.

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전해연마후 교정선의 변화에 관한 실험적 연구 (AN EXPERIMENTAL STUDY ON CHANGES OF ORTHODONTIC WIRES AFTER ELECTROPOLISHING)

  • 이재철;김종철
    • 대한치과교정학회지
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    • 제22권4호
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    • pp.823-836
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    • 1992
  • Guiding a tooth along an arch wire results in a counteracting frictional force among arch wires, bracket and ligature. This frictional forces should be eliminated or minimized when orthodontic teeth movement is being planned. The purpose of this study was to evaluate the changes of width, cross-sectional forms and surface morphologies of stainless steel wire and $Elgiloy^{\circledR}$ wire after electropolising. Experimental variables included in this experiment were arch wire materials, current, electrolyte temperature and polishing time. Wire widths were measured by micrometer and cross-sectional forms and surface morphologies were examined with optical microscope and scanning electron microcope. The results were as follows: 1. The mean and standard deviation of widths of stainless steel wire and $Elgiloy^{\circledR}$ wire varying polishing time with condition of $249A/dm^2$ and $20^{\circ}C,\;249A/dm^2$ and, $332A/dm^2$ and $20^{\circ}C$ and $332A/dm^2$ and $250^{\circ}C$ were obtained. 2. With increasing polishing time, the widths of stainless steel wire and $Elgiloy^{\circledR}$ wire became decreased proportionally 3. The changes of widths of stainless steel wire and $Elgiloy^{\circledR}$ wire were statistically insignificant between $20^{\circ}C$ group and $25^{\circ}C$ group, but significant between $249A/dm^2$ group and $332A/dm^2$ group. 4 The cross-sectional forms of wire after electropolishing were not changed in stainless steel wire, and while it were changed to rounded corners in $Elgiloy^{\circledR}$ wire. 5. The surface morphologies of wire after electropolishing were scratch-absent and more smoothened both in stainless steel wire and $Elgiloy^{\circledR}$ wire.

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치아색으로 코팅된 NiTi 와이어의 전기화학적 특성 (Electrochemical Characteristics of Tooth Colored NiTi Wire)

  • 김원기;조주영;최한철;이호종
    • Corrosion Science and Technology
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    • 제9권5호
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    • pp.223-232
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    • 2010
  • NiTi alloy has been used for orthodontic wire due to good mechanical properties, such as elastic strength, friction resistance, and high corrosion resistance. Recently, these wire were coated by polymer and ceramic materials for aesthetics. The purpose of this study was to investigate electrochemical characteristics of tooth colored NiTi wire using various instruments. Wires (round type and rectangular type) were used, respectively, for experiment. Polymer coating was carried out for wire. Specimen was investigated with optical microscopy (OM), field emission scanning electron microscopy (FE-SEM) and energy dispersive x-ray spectroscopy (EDS). The corrosion properties of the specimens were examined using potentiodynamic tests (potential range of -1500 ~ 2000 mV) and electrochemical impedance spectroscopy (frequency range of 100 kHz ~ 10 mHz) in a 0.9 % NaCl solution by potentiostat. From the results of polarization behavior, the passive region of non-coated NiTi wire showed largely, whereas, the passive region of curved NiTi wire showed shortly in anodic polarization curve. In the case of coated NiTi wire, pitting and crevice corrosion occurred severely at interface between non-coated and coated region. From the results of EIS, polarization resistance(Rp) value of non-coated round and rectangular NiTi wire at curved part showed $5.10{\times}10^5{\Omega}cm^2$ and $4.43{\times}10^5{\Omega}cm^2$. lower than that of coated NiTi wire. $R_p$ of coated round and rectangular NiTi wire at curved part showed $1.31{\times}10^6{\Omega}cm^2$ and $1.19{\times}10^6{\Omega}cm^2$.

피치 1.25mm 급 Wire to Board Connector 에서 조립상태로부터 분리거동에 관한 연구 (The Separation Behaviors from Assemble Conditions for Pitch 1.25mm Level Wire to Board Connector)

  • 허영무;윤길상
    • Design & Manufacturing
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    • 제10권1호
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    • pp.1-6
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    • 2016
  • In this study, the modification structure design of insulation displacement connector developed was considered for simplification of assembly process. The modified connector consisted terminal, wafer and fitting nails. The separation behavior under locking condition for pitch 1.25mm wire to board connector was measured and the apparatus for the test was made. The maximum restraining force was measured about 4.5kgf that was bigger value than the specification limit. And the pulling force of a wire was also indicated about 2.3kgf.

고강도 선제 포획망 개발을 위한 장력 테스트 (Tension Test to Develop a High-strength Wire Net)

  • 진현우;서상훈;황영철
    • 한국지반환경공학회 논문집
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    • 제23권1호
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    • pp.31-37
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    • 2022
  • 본 연구는 기존 PVC코팅망의 성능 부족으로 인한 찢어짐으로 인근 피해 확대를 방지하기 위하여 고강도 선재 포획망을 제작하여 이를 방지하기 위한 기술을 개발하기 위해 시험을 진행한 것이다. 시험 방법은 국제 기준인 ISO 17746:2016을 참조하여 steel wire ring panel과 steel wire rope net panel, roll에 대한 장력시험(인장시험)에 대한 사항의 규정을 따라, 고강도 선재 포획망의 장력시험 시 고강도 선재 포획망 시편은 폭 1,000mm 이상, 최소 시편크기 1.0m2를 제작하였다. 시험결과의 하중-변위 곡선을 비교하여 기존의 PVC 코팅망 보다 성능이 얼마나 향상되었는지를 분석하였다.

345kV XLPE 소도체 Cable용 접속함의 개발 (Development of Accessories for 345kV XLPE Cable with Small Size Conductor)

  • 김화종;김기영;박정기;송재혁;신희덕;박근룡
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2004년도 하계학술대회 논문집 C
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    • pp.1775-1777
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    • 2004
  • Taihan Electric Wire Co. developed accessories(PJ, EB-G, EB-A, EB-O) for 345kV XLPE $1C{\times}600mm^2$ cable as a small size conductor cable, after installed 345kV XLPE $1C{\times}600mm^2$ cable, PJ and EB-G on Youngseo${\sim}$Youngdeungpo project KEPCO planed in 2003. All of 345kV XLPE $1C{\times}600mm^2$ cable Accessories are finished the type tests successfully. Straight joint as a Prefabricated Joint(PJ) had shorter the days of assembling than those of TMJ used on the 154kV XLPE Cable. Particularly, the use of clean booth to prevent the dusts and the penetration of water also had made the quality of jointing improved.

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