• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.20 no.5
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• pp.576-581
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• 2011

In this paper, deformation of dust cap in the automotive wheel bearing produced during press-fit process was numerically analyzed. The commercial software, MSC.MARC which is based on the finite element method was used to calculate the deformation. From those results, interference between dust cap and sensor was investigated. To verify the analysis results, experiments were performed and compared experiment results with analysis results. To avoid the interference between dust cap and sensor, 4 modified designs were proposed and the best design was derived from them.

• Transactions of the Korean Society of Automotive Engineers
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• v.16 no.3
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• pp.137-143
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• 2008

For most bearings, it is a common requirement to have long durability. Especially wheel bearing fatigue life is the most important in automotive quality. The contact fatigue life analysis of automotive wheel bearing considering real raceway rough surface is presented in this paper. Contact stresses are obtained by contact analysis of a semi-infinite solid based on the use of influence functions; the subsurface stress field is obtained using rectangular patch solutions. Mesoscopic multiaxial fatigue criterion which can yield satisfactory results for non-proportional loading is then applied to predict fatigue damage. Suitable counting method and damage rule were used to calculate the fatigue life of random loading caused by rough surface. The life analysis considering real rough surface of wheel bearing raceway is in good agreement with the experimental results.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2009.10a
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• pp.176-181
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• 2009

In this article, excitation forces due to unbalance mass in a flywheel energy storage system will be discussed, which mainly consists of a composite flywheel and active magnetic bearings and a motor/generator. Unbalance mass causes moments as well as centrifugal forces to the center of the flywheel when the flywheel rotates. The moment excites the flywheel to revolve in the shape of conical revolution and in real operation, the flywheel shows an aspect that conical revolution is a main mode when system failure occurs. Although there are several excitation sources to the flywheel including unbalance mass, an excitation from motor and control issues of the magnetic bearings, we could infer unbalance mass is the main cause of the failure from a comparison between a composite flywheel and a steel flywheel in the same condition. In this of view, excitation forces and moments induced by unbalance mass should be carefully considered in dynamics of the flywheel so that the energy storage system can be operated in more stable conditions.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.20 no.8
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• pp.717-726
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• 2010

For the application into a 1 kWh flywheel energy storage system(FESS), this paper presents the design scheme of radial and axial hybrid magnetic bearings which use bias fluxes generated by permanent magnets. In particular, the axial hybrid magnetic bearing is newly proposed in this paper, in which a permanent magnet is arranged in axial direction so that it can support the rotor weight as well as provide a bias flux for axial magnetic bearing. Such hybrid magnetic bearings consume very low power, compared with conventional electromagnetic bearings. In this paper, to stably support a 140 kg flywheel rotor without contact, design process is explained in detail, and magnetic circuit analysis and three-dimensional finite element analysis are carried out to determine the design parameters and predict the performance of the magnetic bearings.

• Proceedings of the KIEE Conference
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• 2007.07a
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• pp.1257-1258
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• 2007

본 논문에서는 초전도 플라이휠 에너지 저장장치에 저장된 에너지의 손실을 평가하였다. 초전도 베어링은 저어널 타입이며 수직축형태로 플라이휠 시스템을 구성하였다. 초전도 플라이휠에 사용하는 전동발전기의 회전자를 영구자석을 사용하는 경우 코어의 사이즈 및 체적 변화에 따른 회전 손실과 진공에 따른 풍손이 회전손실에 미치는 영향을 평가 하였다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2012.10a
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• pp.613-614
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• 2012

• Proceedings of the Materials Research Society of Korea Conference
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• 1995.11a
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• pp.113-114
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• 1995

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.31 no.3
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• pp.101-110
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• 2003

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.879-884
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• 2007

Flywheel energy storage systems have advantages over other types of energy storage devices in such aspects as unlimited charge/discharge cycles and environmental friendliness. In this paper we propose a millimeter scale flywheel energy storage device. The flywheel is supported by a pair of passive magnetic bearings and rotated by a toroidally wound electric motor/generator. The geometry of the bearings is optimized for the maximum dynamic performance.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2007.06a
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• pp.41-42
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• 2007