• Title/Summary/Keyword: 휠 로더

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Development and Validation of Wheel Loader Simulation Model (휠로더 시뮬레이션 모델의 개발과 검증)

  • Oh, Kwangseok;Yun, Seungjae;Kim, Hakgu;Ko, Kyungeun;Yi, Kyongsu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.5
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    • pp.601-607
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    • 2013
  • This paper presents the development and validation of a wheel loader simulation model. The objective of doing so is to evaluate the performance of the wheel loader and improve its overall performance using Matlab/Simulink. The wheel loader simulation model consists of 4 parts: mechanical/hydraulic powertrain model and vehicle/working dynamic model. An integrated simulation model is required to evaluate and improve the performance of the wheel loader. It is expected that this model will be applied to fuel economizing, improving the pace of operation by using the hybrid system, and the intelligent wheel loader. The performance of the proposed simulation model has been validated by using Matlab/Simulink to compare the driving and the working experimental data.

Boom Angle Detection Signal Pre-processing System Design for Wheel Loader (휠로더 붐각도 검출을 위한 신호전처리 시스템 설계)

  • Kim, Young Bin;Ryu, Conan K.R.
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2018.10a
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    • pp.452-455
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    • 2018
  • Wheel loader performs digging and dumping tasks using boom and bucket. The operation of the wheel loader equipment has a lot of repetitive tasks and the working environment is poor, but only by hand by man. Recently, demands for applying unmanned automated systems are increasing more and more in electrical components. For automated systems, accurate angle detection is indispensable for stable control. This paper proposes a signal processing system for precise angular control with noise robust features. As a result of implementing the proposed system and applying it to the wheel loader boom angle system, it was possible to detect an angle change of about 0.1 degree.

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A Study on Modeling and Simulation of Hydraulic System for a Wheel Loader using AMESim (AMESim을 이용한 휠로더 유압시스템의 모델링 및 시뮬레이션에 관한 연구)

  • Chung, Y.K.;Park, S.H.;Jeong, C.S.;Jeong, Y.M.;Yang, S.Y.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.7 no.4
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    • pp.1-8
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    • 2010
  • 본 논문은 유압해석 상용툴인 AMESim을 이용하여 로드센싱형 휠로더 유압 시스템을 모델링 하였다. 휠로더 유압장치의 주요 구성요소인 펌프, 메인 컨트롤밸브, 압력 보상기, 리모트 컨트롤밸브 및 작업 장치를 모델링 하였으며 실제 차량의 제원을 적용하여 시뮬레이션을 수행하였다. 시뮬레이션 결과와 실차 데이터를 비교 검토하여 시뮬레이션 결과와 실차 데이터가 유사함을 알 수 있었다.

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Optimization of Parallel Lift of a Wheel Loader Through Analysis of Working Characteristics of Links (휠로더의 작업장치 링크 특성 분석을 통한 수평 인양 최적화)

  • Park, Hyun Gyu;Jang, Jin Seok;Yoo, Wan Suk;Kim, Min Seok;Lee, Hee Jong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.4
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    • pp.389-395
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    • 2016
  • Wheel loaders are utilized not only on construction sites, but also for general purposes, such as manufacturing and transportation. Therefore, during the basic design stage of this type of working device equipment, the designer should consider specifications as well as working performance. In this research, a characteristic analysis program was developed for use in the basic design stage of construction equipment using multibody dynamics analysis. In addition, through the optimization of its links, improvements to the lifting capability of a Z-bar-linkage-type wheel loader were suggested. Using the developed program and process, it is possible to reduce the time required for the basic design of the working device.

Thermal-Fluid Analysis with Flow Loss Coefficient on the Inlet and Exhaust Duct of Wheel-Loader (휠로더 흡배기구의 유동손실계수를 적용한 열유동해석)

  • Jeong, Chan-Hyeok;Lee, Jae-Seok
    • Transactions of the KSME C: Technology and Education
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    • v.5 no.2
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    • pp.97-104
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    • 2017
  • In this study, we verify the accurate numerical analysis and simplify the perforated plate of inlet and exhaust duct using porous media for the cost reduction and the efficiency improvement of thermal-fluid analysis to evaluate cooling performance of wheel-loader. The flow loss coefficient of the perforated plate is defined by the experiment result. To define analytically the flow loss coefficient of the perforated plate, we calculate the pressure drop of unit-cell and compare to experiment result. Finally, we compare the heat balance test and the simplified simulation result on the inlet and exhaust duct of wheel-loader. After this study, we verify the applicability of the simplified analysis method on the inlet and exhaust duct of wheel-loader. And, foundation which can carry out effectively the evaluation and improvement for cooling performance of wheel-loader is prepared.

Development of Wheel Loader V-Pattern Operator Model for Virtual Evaluation of Working Performance (휠로더 가상 성능평가를 위한 V상차 작업 운전자 모델)

  • Oh, Kwangseok;Kim, Hakgu;Ko, Kyungeun;Kim, Panyoung;Yi, Kyongsu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.11
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    • pp.1201-1206
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    • 2014
  • This paper presents the development of an event-based operator model of a wheel loader for virtual V-pattern working. The objective of this study is to analyze the performance and dynamic behavior of the wheel loader for a typical V-pattern. The proposed typical V-pattern working is divided into four stages. The developed operator model is based on eight events, and the operator's inputs are occurred sequentially by event. A 3D dynamic simulation model of the wheel loader is developed and used to analyze the dynamic behavior during working, and the simulation results are compared with the experimental data of V-pattern working. The proposed 3D dynamic simulation model and operator model are constructed using MATLAB/Simulink. The proposed operator model for V-pattern working is expected to enable evaluation of the working performance and dynamic behavior of the wheel loader.

Endurance Life of Taper Roller Bearing for Wheel Loader Axles (휠 로더 차축 테이퍼 롤러 베어링의 내구수명)

  • Yoo, Dae Won;Lee, Jai Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1323-1330
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    • 2013
  • A wheel loader is a type of construction machinery that is capable of performing a variety of tasks, and demands on its functional diversity and structural reliability are growing. A wheel bearing is one of the core components that determine the life of the loader; taper roller bearings are commonly used for this purpose. The lifetime of a bearing is typically calculated based only on its load and revolution speed. The initial preload of a taper roller bearing is a critical factor that directly affects its endurance life. In this study, the relations between the endurance life and preload characteristics including the amount of preload according to the weight, rotational speed, and thermal modification applied to tapered roller bearings are presented. When the temperature is $100^{\circ}C$, an excessive preload condition is expected compared with that at room temperature, and the durable life decreases by 20.3 %.

Three Dimensional Modeling and Simulation of a Wheel Loader (휠로더의 3 차원 모델링 및 시뮬레이션)

  • Park, Jun-Yong;Yoo, Wan-Suk;Kim, Heui-Won;Hong, Je-Min;Ko, Kyoung-Eun
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.870-874
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    • 2004
  • This paper presents a three dimensional modeling and simulations of operation and running of a wheel loader using the ADAMS program. A wheel loader consists of a bucket, a boom, a crank, a front frame, a rear frame, a bucket cylinder, two boom cylinders, two steering cylinders, nine spherical joints, six universal joints, five translation joints, three inline joints, a revolute and a fixed joint. Judging from the actual degrees of freedom of the wheel loader, proper kinematic joints are selected to exclude redundant constraints in the modeling. Through the running simulation over a bump with the three dimensional modeling, the joint reaction forces are calculated.

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Cabin Noise Reduction of wheel Loader through the Shape Optimization of Tail-Pipe (테일 파이프 형상 개선을 통한 휠로더 캐빈 소음 저감 연구)

  • Ko, Kyung-Eun;Joo, Won-Ho;Kim, Dong-Hae;Bae, Jong-Gug
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.686-689
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    • 2006
  • In a wheel loader, the tail-pipe is installed at the exhaust tube of muffler for the reduction of exhaust noise and the cooling of engine room however, the cabin noise level can be largely increased due to the tail-pipe. In this paper, to grasp and reduce the cabin noise, a series of noise and vibration tests were carried out in addition to numerical simulations. As a result, the transmission path of exhaust noise toward the cabin was exactly identified and the improved shape of tail pipe, that can reduce the cabin noise, was derived through various numerical simulations and real tests.

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Cabin Noise Reduction of Wheel Loader through the Shape Optimization of Tail-Pipe (테일 파이프 형상 개선을 통한 휠로더 캐빈 소음 저감 연구)

  • Ko, Kyung-Eun;Joo, Won-Ho;Kim, Dong-Hae;Bae, Jong-Gug
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.12 s.117
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    • pp.1238-1243
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    • 2006
  • In a wheel loader, the tail-pipe is installed at the exhaust tube of muffler for the reduction of exhaust noise and the cooling of engine room, however, the cabin noise level can be largely increased due to the tail-pipe. In this paper, to grasp and reduce the cabin noise, a series of noise and vibration tests were carried out in addition to numerical simulations. As a result, the transmission path of exhaust noise toward the cabin was exactly identified and the improved shape of tail pipe, that can reduce the cabin noise, was derived through various numerical simulations and real tests.