• Title/Summary/Keyword: 회전마멸

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Analysis of Wear Characteristics for Sliding Members of Hydraulic Rotary Actuator (유압피스톤 습동재료의 마멸특성 해석)

  • 김성희;김동호;이광영;박흥식;전태옥
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.101-108
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    • 1999
  • This paper was undertaken to do morphological analysis of wear particles for sliding members hydrauric rotary acuator. The lubricating wear test was performed under different experimental conditions using the wear test device and wear specimens of the pin on disk type was rubbed in paraffinic base oil by three kinds of lubricating materials, varying applied load, sliding distance. The four shape parameters (50% volumetric diameter, aspect, roundness and reflectivity) are used for morphological analysis of wear particles. The results showed that the four shape parameters of wear particles depend on a kind of the lubricating materials. It was capable of presuming wear volume for three kinds of materials on driving time.

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Morphological Analysis of Wear Particles for Sliding Members of Hydraulic Rotary Actuator (유압피스톤 모터용 습동재료의 마멸분 형태특징 해석)

  • 김성희;조연상;서영백;박흥식;전태옥
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.87-92
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    • 1999
  • This paper was undertaken to do morphological analysis of wear particles for sliding members hydraulic rotary actuator. The lubricating wear test was performed under different experimental conditions using the wear test device and wear specimens of the pin on disk type was rubbed in paraffinic base oil by three kinds of lubricating materials, varying applied load, sliding distance. The four-shape parameters (50% volumetric diameter, aspect, roundness and reflectivity) are used for morphological analysis of wear particles. The results showed that the four shape parameters of wear particles depend on a kind of the lubricating materials. It was capable of presuming wear volume for three kinds of materials on driving time.

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Behaviour of the Fretting Wear and Corrosion Characteristics on a Hinge Material (힌지재료의 부식특성 및 찰과마멸 거동)

  • Kwak Nam-In;Lim Uh-Joh;Lee Jong-Rark
    • Journal of the Korean Institute of Gas
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    • v.3 no.3 s.8
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    • pp.39-44
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    • 1999
  • In the study, corrosion characteristics under various corrosion environments(neutral solution, acid solution), for various hinge materials(SM20C, BsC3 and STC4H), were investigated by immersion test, and the behaviour of fretting wear under atmosphere was studied. In immersion test, corrosion potential of those materials showed to be noble in the sequence of $0.5\%HNO_3$> underground water> $0.5\%\;H_2SO_4$ solution, and potential of a sole material, except BsC3, was more noble than these of mixed materials. In same material SM20C, the fretting wear loss of rotary materials increased about 1.9 times to that of moving materials, because of surface hardening by frictional force.

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평면연삭에서 숫돌의 종류와 연삭조건에 따른 표면거칠기 및 연삭숫돌의 파괴

  • 오동석;이종훈;이병곤
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2000.06a
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    • pp.31-36
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    • 2000
  • 평면연삭은 기계부품의 후가공 공정에 사용되며, 기계부품의 다듬질면은 내마멸성, 피로강도 및 내식성등 품질에 큰 영향을 미친다. 연삭작업중 가장 큰 위험 요소는 고속작업중 연삭숫돌의 파손이다. 연삭숫돌의 파괴되는 주요 원인은 고속 회전중 최고사용 원주속도를 넘어 지나치게 빠를 때 원심력이 결합력보다 커지는 경우와, 숫돌에 균열(crack)이 있을 때이다. 연삭숫돌이 파괴되어 숫돌 파편이 작업자의 머리, 안면등을 강타하여 사망이나 골절등 중대재해가 발생된다. (중략)

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Optimum Monitoring Parameters for the Safety of Mechanical Seals (미캐니컬 씰의 안전운용 감시를 위한 최적 계측인자)

  • Soon-Jae Lim;Man-Yong Choi
    • Journal of the Korean Society of Safety
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    • v.12 no.4
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    • pp.214-219
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    • 1997
  • The mechanical seals, which are installed in rotating machines like pump and compressor, are generally used as sealing devices in the many fields of industries. The failure of mechanical seals such as leakage, crack, breakage, fast and severe wear, excessive torque, and squeaking results in big problems. To identify abnormal phenomena on mechanical seals and to propose the proper monitoring parameter for the failure of mechanical seals, sliding wear experiments were conducted. Acoustic emission, torque, and temperature were measured during experiments. Optical microstructure was observed for the wear processing after every 10 minute sliding at rotation speed of 1750 rpm and scanning electron microscopy was also observed. Except for the initial part of every experiment, the variation of acoustic emission was well coincided with torque variation during the experiments. This study concludes that acoustic emission and torque are proper monitoring parameters for the failure of mechanical seals. The intensity of acoustic emission signals is measured in root mean square voltage. Temperature of sealing face will be used as a parallel parameter for increasing the reliability of monitoring system.

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Geometric Effects on Pressure Distribution on Mechanical Face seals (기계평면시일의 기하학적 형태가 압력분포에 미치는 영향에 관한 연구)

  • 김청균;이일권;서태석
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1989.06b
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    • pp.35-47
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    • 1989
  • 누설방지를 목적으로 산업용 기계에서 많이 사용되고 있는 기계평면시일(mechanical face seal)은 기능상 높은 신뢰도를 요구하고 있다. 이를 위하여 동적 안정성이 커야되고, 밀봉된 유체의 누설을 최소화시킬 수 있는 정도에서 시일의 수명을 결정해야 한다. 이와같이 상반된 성질을 동시에 만족시키기 위하여 시일 성능에 영향을 미칠 수 있는 기하학적 요인들을 고려하여 해석해야 한다. 일반적으로 미끄럼 접촉운동을 하고 있는 시일에서 시일링 간극(sealing gap)이 수 micron 단위라는 점을 고려할때 시일 조립시 중심맞추기(alignnment) 정미\ulcorner 결여 및 회전축의 자중량 등에 의한 기계적 변형(mechanical distortion), 특히 고온의 분위기에서 작동되고 있는 시일의 열변형(thermal distortion)은 시일의 경사집에 커다란 영햐을 주고 있다. 또한 누설을 최소화시킬 목적으로 시일 링(seal ring) 을 시일의 경사짐에 커다란 영향을 주고 있는 스프링의 강성도를 증가시키면 상대 미끄럼 운동을 하고 있는 접촉명이 건조마찰에 의한 마멸이 진행되어 코닝(coning)현상이 생긴다. 시일 평면에서 코닝 현상은 시일의 축방향 분리력(axial separtating force)과 경사 모우면트(tilting moment)에 커다란 영향을 주고 있는 것으로 알여졌다. 이들의 연구는 주로 경사진 시일평판에 시일근사치이논(seal approximation bhoryl)을 이용하여 1차원 비압축성에 관한 시월 성능을 해석하였다. 본 연구에서는 비압축성 유체의 점성이 온도에 의하여 변화를 일으키는 조건하에서 경사진 회전시일에 코닝이 발생되었을때 시일링 각극에서의 압력분포를 ㅈ차원인 경우에 대하여 수치적으로 해석을 하였다.

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Fault Diagnosis for Rotating Machinery with Clearance using HHT (HHT를 이용한 간극이 있는 회전체의 고장진단)

  • Lee, Seung-Mock;Choi, Yeon-Sun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.895-902
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    • 2007
  • Rotating machinery has two typical faults with clearance, one is partial rub and the other is looseness. Due to these faults, non-linear and non-stationary signals are occurred. Therefore, time-frequency analysis is necessary for exact fault diagnosis of rotating machinery. In this paper newly developed time-frequency analysis method, HHT(Hilbert-Huang Transform) is applied to fault diagnosis and compared with other method of FFT, SFFT and CWT. The results show that HHT can represent better resolution than any other method. Consequently, the faults of rotating machinery are diagnosed efficiently by using HHT.

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A Study on the Characteristics of a Wafer-Polishing Process at Various Machining and Oscillation Speed (웨이퍼 폴리싱 공정의 회전속도와 진폭속도에 따른 가공특성 연구)

  • Lee, Eun-Sang;Lee, Sang-Gyun;Kim, Sung-Hyun;Won, Jong-Koo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.1
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    • pp.1-6
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    • 2012
  • The polishing of silicon wafers has an important role in semiconductor manufacturing. Generally, getting a flat surface such as a mirror is the purpose of the process. The wafer surface roughness is affected by many variables such as the characteristics of the carrier head unit, operation, speed, the pad and slurry temperature. Optimum process conditions for experimental temperature, pH value, down-force, slurry ratio are investigated, time is used as a fixed factor. This study carried out a series of experiments at varying platen, chuck rpm and oscillation cpm taking particular note of the difference between the rpm and the affect it has on the surface roughness. In this experiment determine the optimum conditions for polishing silicone wafers.

Contact Model of Partial Rotor Rub (부분회전마멸에서의 접촉모델)

  • 최연선;배철용
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.277-282
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    • 2001
  • Partial rotor rub occurs when an obstacle on the stator of a rotating machinery disturbs the free whirling motion of a rotor, which is more common than full annular rub for the cases of rubbing in rotating machinery. The nonlinearity due to the intermittent contacts and friction during partial rotor rub makes the phenomenon complex. The several nonlinear phenomena of superharmonics, subharmonics, and jump phenomenon are demonstrated for the partial rub using an experimental apparatus in this study. A piecewise-linear model and a rebound model using the coefficient of restitution are investigated on the basis of experimental observations in order to adopt as an analytical model of the contact between the rotor and stator during whirling motion. The contact stiffness, coefficient of restitution, and friction coefficient for the contact during partial rub are calculated from the comparison between the numerical simulation and the experimental results. Also, the numerical simulations for the model of partial rub are done for the various system parameters of clearance, contact stiffness, and friction coefficient in order to find the nonlinear behavior of partial rotor rub.

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Comparison of Vibration Characteristics of Stator Windings by Generator Model (발전기 모델별 고정자 권선의 진동 특성 비교)

  • Bae, Yong-Chae;Kim, Hui-Su;Kim, Yeon-Hwan;Lee, Hyeon;Kim, Seong-Hwi
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1810-1815
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    • 2000
  • 발전기 회전자와 고정자 사이에 유기되는 전자력은 발전기 운전중 진동 피로 현상을 유발시켜 발전기 수명 저감의 요인이 된다. 특히 고정자 코어부에 비해 기계적 구속력이 비교적 약한 권선 단말부에서의 진동은 냉각수 누수, 권선 마멸등에 의한 2차 사고를 유발시킬수 있다. 따라서 본 논문에서는 국내 발전소에서 운전중인 발전기를 중심으로 수행한 제작사별 고정자 권선의 진동 특성을 비교 분석하였다.

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