• Journal of the Korean Institute of Gas
• /
• v.24 no.4
• /
• pp.32-38
• /
• 2020

Based on the cases of fire and explosion accident in the chemical reactor, thr problems of preventive measures installed in the chemical reactor were analyzed. The chemical reactors produce a variety of chemicals and install rupture disk to relieve the pressure that rises sharply in the event of a runaway reaction. In order to maintain the function of the rupture disk, the emissions was allowed to be discharged into the atmosphere, resulting in fire and explosion accidents. As a way to improve this, safety instrumented system based on the safety integrity level(SIL3) was applied as a preventive measures for chemical reactor. Two emergency shur-off valves are installed in series on pipe dropping raw materials for chemical reactor so that the supply of raw materials can be cut off even if only one of the two emergency shut-off valves is operated during the runaway reaction. The automatic on/off valve is installed in parallel in the supply pipe of the reaction inhibitor so that the reaction inhibitor can be injected even if only one valve is opened at the time of the runaway reaction.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.41 no.6
• /
• pp.381-387
• /
• 2017

Dehydrogenation from the hydrolysis of a sodium borohydride ($NaBH_4$) solution has been of interest owing to its high theoretical hydrogen storage capacity (10.8 wt.％) and potentially safe operation. An experimental study has been performed on the catalytic reaction rate and pressure drop of a $NaBH_4$ solution over both a single microchannel with a hydraulic diameter of $300{\mu}m$ and a staggered array of micro pin fins in the microchannel with hydraulic diameter of $50{\mu}m$. The catalytic reaction rates and pressure drops were obtained under Reynolds numbers from 1 to 60 and solution concentrations from 5 to 20 wt.％. Moreover, reacting flows were visualized using a high-speed camera with a macro zoom lens. As a result, both the amount of hydrogenation and pressure drop are 2.45 times and 1.5 times larger in a pin fin microchannel array than in a single microchannel, respectively.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.38 no.2
• /
• pp.139-146
• /
• 2014

Sodium borohydride ($NaBH_4$) is considered as a secure metal hydride for hydrogen storage and supply. In this study, the interfacial friction of two-phase flow in the dehydrogenation of aqueous $NaBH_4$ solution in a microchannel with a hydraulic diameter of $461{\mu}m$ is investigated for designing a dehydrogenation chemical reactor flow passage. Because hydrogen gas is generated by the hydrolysis of $NaBH_4$ in the presence of a ruthenium catalyst, two different flow phases (aqueous $NaBH_4$ solution and hydrogen gas) exist in the channel. For experimental studies, a microchannel was fabricated on a silicon wafer substrate, and 100-nm ruthenium catalyst was deposited on three sides of the channel surface. A bubbly flow pattern was observed. The experimental results indicate that the two-phase multiplier increases linearly with the void fraction, which depends on the initial concentration, reaction rate, and flow residence time.

• Journal of the Korean Society for Aeronautical & Space Sciences
• /
• v.34 no.7
• /
• pp.89-96
• /
• 2006

The combustion temperature in gas generator should be kept below around 1,000K to avoid any possible thermal damages to turbine blade by adopting either fuel rich or oxidizer rich combustion. Thus, non-equilibrium chemical reaction dominates in the gas generator. Meanwhile, Kerosene is a compounded fuel mixed with various types of hydrocarbon elements and difficult to model the chemical kinetics. This study focus to model the non-equilibrium chemical reaction of kerosene/LOX with detailed kinetics developed by Dagaut using PSR(Perfectly stirred reactor) assumption. Also, droplet evaporation time is taken into account by calculating for the residence time of droplet and by decoupling reaction temperature from the reactor temperature. In Dagaut’s surrogate model for kerosene, chemical kinetics of kerosene consists of 1592 reaction steps with 207 chemical species. The comparison of calculation results with experimental data could provide very reliable and accurate numbers in the prediction of combustion gas temperature, species fraction and other gas properties.

• Proceedings of the Korea Society for Energy Engineering kosee Conference
• /
• 1994.11a
• /
• pp.43-47
• /
• 1994

화학 열펌프 시스템의 반응기 설계를 위하여 정적 설계의 결과를 이용하여 시간에 따른 전화율, 온도, 압력, 출력 등의 변화에 대한 모사를 시도하였다. 정적 모사를 통한 설계결과는 동적 거동 모사의 결과와 유사하였으며, 이로부터 정적모사가 동적모사를 위한 적절한 초기치와 기초 설계 정보를 제공함을 알 수 있었다. 본 연구를 통하여 확립된 설계절차와 해석방법에 따른 사례연구를 통하여 향후 실용화될 화학 열펌프 시스템의 개략적인 사양과 바람직한 설계방향을 제시 할 수 있었으며, 반응기의 조작에 따른 제어변수의 영향을 평가하는 기준을 마련할 수 있었다.

• Applied Chemistry for Engineering
• /
• v.24 no.4
• /
• pp.337-343
• /
• 2013

Membrane reactors have been showing a promising future and attracted increasing attention in the scientific community as they possess advantages in terms of enhanced catalytic activity and selectivity, combination of processes (reaction and separation), simplicity in process design, and safety in operation. In particular, solid electrolyte membrane reactor principles are realized in fuel cells, electrolyzers and reactors for hydrogenation of carbon dioxide and other economically viable reactions. In this review, as a young generation of ion conducting materials, high temperature proton conductors are discussed in terms of the current status of material development and their various applications.

• Proceedings of the KAIS Fall Conference
• /
• 2005.05a
• /
• pp.274-276
• /
• 2005

본 논문에서는 유동층 화학기상증착법(FB CVB; Fluidized Bed Chemical Vapor Deposition)으로 광촉매가 박막증착된 비드를 제조하였고 제조된 광촉매코팅비드의 광반응성을 연속식 반응기에서 아세트알데히드의 분해능력을 측정하여 분석하였다. 광촉매가 박막증착된 비드의 FE-SEM 분석 결과 글라스 비드 위의 티타니아는 비교적 매끄럽게 증착되었고, 실리카 위의 티타니아는 입자의 형태로 증착되었으며 알루미나 위의 티타니아는 결정상을 이루며 증착됨을 확인 할 수 있었다. Acetaldehyde 기체의 광촉매에 의한 분해 실험을 진행하기 위해 연속식 반응기를 설계 제작하였고, 이 반응기를 사용하여 제조된 광촉매 코팅입자의 광반응성을 살펴보았다. 반응기는 가스 주입구와 출구를 갖고 있으며, 중심부에 UV 램프가 설치되었다. 반응기는 내열유리(pyrex)로 제작하였으며, 체적은 100 ml이다. 반응기 내부의 중심부에 UV 램프가 설치되고 UV 램프와 반응기 외부사이에 유동층 화학기상증착법에 의해 티타니아가 박막증착된 광촉매입자가 위치하여 광반응성을 평가하였다. 유량변화에 따른 광반응성을 측정하였으며, 알루미나에 광촉매를 증착시킨 제품의 경우 가스유량 100cc/min에서는 acetaldehyde가 $100\%$ 분해되고, 가스유량 500cc/min에서는 $50\%$정도 분해되는 것을 알 수 있었다.

• Proceedings of the Korea Society for Energy Engineering kosee Conference
• /
• 1998.05a
• /
• pp.253-258
• /
• 1998

연료 전지 시스템에서의 스택은 화학 공장의 반응기에 해당한다. 화학 공장에서 반응 생성물의 생산성을 최적화하기 위해 반응기 해석이 매우 중요한 것과 마찬가지로, 연료 전지 스택의 특성을 해석하고 최적 조건으로 설계 및 운전하는 것은 필수적이다. 스택에서 전기를 생산하는 과정에서 중요한 두 가지 운전 변수는 기체의 조성과 온도이며, 이론적인 해석을 위해서는 유체의 이동시에 열전달 및 각 성분별 물질 수지식과 전기 화학 반응식이 사용될 수 있다.(중략)

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.36 no.2
• /
• pp.225-232
• /
• 2012

A chemical reactor network (CRN) was developed for a lean premixed gas turbine combustor to predict the emission of pollutants such as NOx and CO. In this study, the predictions of NOx and CO emissions from lean premixed methane-air combustion in the gas turbine were carried out using CHEMKIN and a GRI 3.0 methane-air combustion mechanism, which includes the four NO formation mechanisms for various load conditions. The calculated results were compared with experimental data obtained from a modified test combustor to validate the model. The contributions of the four NO pathways were investigated for various load conditions. The effects of nonuniformity of the mass flux and of the equivalence ratio of the injector on the NOx formation were investigated, and a method of reducing the pollutant formation was suggested for the development of a sub-10 ppm gas turbine combustor.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.34 no.4
• /
• pp.365-373
• /
• 2010

A chemical reactor model (CRM) was developed for a jet stirred reactor (JSR) to predict the emission of exhaust such as NOx. In this study, a two-PSR model was chosen as the chemical reactor model for the JSR. The predictions of NO formation in lean premixed methane-air combustion in the JSR were carried out by using CHEMKIN and GRI 3.0 methane-air combustion mechanism which include the four NO formation mechanisms. The calculated results were compared with Rutar's experimental data for the validation of the model. The effects of important parameters on NO formation and the contributions of the four NO pathways were investigated. In the flame region, the major pathway is the prompt mechanism, and in the post flame region, the major pathway is the Zelodovich mechanism. Under the lean premixed condition, the N2O mechanism is the important pathway in both flame and postflame regions.