• Title/Summary/Keyword: 혼 설계

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Design of Ultrasonic Welding Horn (초음파 용접용 혼의 설계)

  • Yoo, Choong-D.
    • Journal of Welding and Joining
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    • v.26 no.1
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    • pp.9-11
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    • 2008
  • 초음파 용접용 혼의 설계에 대한 기본적인 방법과 절차를 설명하였다. 그러나 아직까지 혼의 최적 형상을 구하는 방법은 시행착오(trial-and-error) 방법과 실험 및 설계자의 경험에 많이 의존해야 한다. 또한, 혼의 해석 결과로서 다양한 진동 모드를 얻을 수 있기 때문에 설계자는 이를 분석하고 원하는 진동 모드를 얻을 수 있도록 설계하여야 한다.

A study on the design of a trumpet horn for automobiles based on acoustic reactance at the horn throat (혼 입구에서의 음향 리액턴스에 근거한 자동차용 트럼펫 혼의 설계 연구)

  • Junsu Lee;Woongji Kim;Daehyun Kim;Dongwook Yoo;Wonkyu Moon
    • The Journal of the Acoustical Society of Korea
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    • v.43 no.1
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    • pp.39-48
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    • 2024
  • A car horn serves a crucial safety role as a means of communication between drivers and a part that alerts pedestrians in advance. While previous studies have utilized finite element method and electric circuit model to simulate and analyze characteristics of the car horns, there remains a lack of research on design methods of a trumpet horn. This paper presents a design approach that predicts the operating frequency based on the acoustic reactance at the throat of the horn, once the vibrating part is determined. We deal with a horn combining both an exponential horn and a waveguide in the acoustic section, and confirm that the acoustic reactance at the horn throat measured by impedance tube experiment agrees well compared with the numerical result obtained using the finite element method. The resonance frequency of the car horn is predicted using the COMSOL Multiphysics finite element numerical analysis model, and the proposed design method is validated by measuring the operating frequency of the designed horn in a sound pressure experiment. As a result, the resonance measured in a semi-anechoic chamber environment by applying a DC voltage of 12 [V] excluding the holder occurs accurately within a few [Hz] of the design operating frequency. This paper discuss the design method of a trumpet horn from the perspective of the horn's acoustic reactance, and is expected to be useful for designing horn systems.

Analysis of Optimum Design of Stepped Bar Horn for 20kHz Metal Ultrasonic Welding (20kHz 급 금속 초음파 융착용 스텝형 바 혼의 최적설계)

  • Kim, Jisun;Kim, Jaewoong;Kim, In-ju;Seo, Joowhan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.12
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    • pp.94-101
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    • 2019
  • In this study, the FEM technique was applied to design the shape of the horn that transmits ultrasonic vibration energy to the base material, and the shape of the welding horn with a one-wavelength bar shape used in the 20kHz region was designed. The shape design of the horn was performed by applying the rod longitudinal vibration theory to Ansys APDL (Ansys Parametric Design Language). Twenty-five models were designed using the ratio of the area of the input and output surfaces of the vibration and the length of the horn to derive the appropriate horn shape. The horn was designed with a total length of 130mm, a step length of 65mm, and an output area of 28.79mm. The horn was fabricated using the optimized dimensions, and the vibration and displacement characteristics of the horn were evaluated using the measurement system. Finally, a uniform longitudinal step horn was designed, and more than 97.4% of the uniformity of the tip was secured. The amplitude ratio of the optimized horn was improved by 51%.

Modal Analysis of an Ultrasonic Tool Horn for RFID TAG Micro-pattern Forming (RFID TAG 미세패턴 성형을 위한 공구혼 진동해석)

  • Kim, Kang-Eun;Lee, Bong-Gu;Choi, Sung-Ju
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.12
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    • pp.652-658
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    • 2016
  • In this paper, the theoretical research and simulation using the Finite Element Method (FEM) to design and form a micro-pattern for an ultrasonic horn is described. The present method is based on an initial design estimate obtained by FEM analysis. The natural and resonant frequencies required for the ultrasonic tool horn used for forming the fine pattern were predicted by finite element analysis. FEM analysis using ANSYS S/W was used to predict the resonant frequency for the optimum technical design of the ultrasonic horn vibration mode shape. When electrical power is supplied to the ultrasonic transducer, it is converted into mechanical movement energy, leading to vibration. The RFID TAG becomes the pattern formed on the insulating sheet by using the longitudinal vibration energy of the ultrasonic tool horn. The FEM analysis result is then incorporated into the optimal design and manufacturing of the ultrasonic tool horn.

The design of Horn array antenna for 28GHz millimeter wave band (28GHz 밀리미터파대역 혼 어레이 안테나 설계)

  • Jin, Duck-Ho;Lee, Je-Ho
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.26 no.11
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    • pp.1672-1678
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    • 2022
  • In this paper, the relay antenna was designed in consideration of the performance of the 28GHz band 5G mobile communication relay horn antenna, such as radiation pattern and return loss. A horn array for 5G mobile communication repeater was designed by arranging the antenna elements in phase, and the performance was analyzed. Unlike conventional WCDMA (3G) and LTE (4G), in millimeter wave band communication, high path loss occurs between transmission and reception. In the design of a 5G millimeter wave horn antenna, antenna performance such as isolation and gain between antenna elements as well as gain and bandwidth of the antenna must be additionally considered. The antenna gain of the single horn antenna (1×1) and the array horn antenna (2×4) in the 28GHz band is about 10.44d Bi and 19.58dBi, respectively, and the return loss is designed to be less than -18dB. It has proven its validity and has been shown to be suitable for application to 5G mobile communication relay system.

Conformal Horn Antenna for Circular Polarization using Planar-type Radiator (평판형 방사소자를 이용한 원형편파용 혼 안테나 설계)

  • Jung, Young-Bae
    • Journal of IKEEE
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    • v.16 no.3
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    • pp.173-176
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    • 2012
  • This paper introduces a novel horn antenna for circular polarization using a planar-type radiator. This antenna can be divided to two parts, microstrip antenna and square horn. The microstrip antenna has the role of feeder and polarizer of the horn antenna, and it is designed to stacked type having metal spacer for high gain, high isolation and wideband characteristic. Using the proposed antenna structure, the horn antenna needs not additional structure such as feeder and polarizer, and the size of it can be considerably reduced. The horn antenna has typical gain of 8dBi and 3-dB axial-ratio bandwidth around 4.9%.This antenna can widely used for various antenna system for mobile and satellite communication using circular polarization expecially in high frequency band.

One-wave Step Horn Design for Ultrasonic Machining for Metal Welding (금속 용착을 위한 초음파 가공용 한파장 스텝 혼의 설계)

  • Back, Si-Young;Jang, Sung-Min
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.12
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    • pp.4735-4741
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    • 2010
  • The ultrasonic metal welding is highly used in extensive field due to the possibility for welding of various materials such as new materials, plated structures and etc, and its welding conditions has been diversify. In this paper, one-wavelength tool horn of step type designed for ultrasonic metal welding of dissimilar metal sheets has performed by FEM analysis. FEM analysis is applied to predict the natural frequency of ultrasonic tool horn and use of in the optimal design of ultrasonic horn shape. And the optimal design of one-wavelength step horn is confirmed experimentally using natural frequency analysis system.

A Study on the Design of Tool Horn for Cutting Converged with Theoretical Method and FEA (이론적 방법과 유한요소해석이 융합된 커팅용 공구 혼의 설계에 관한 연구)

  • Lee, Han-Chang;Jeong, Jin-Hyuk;Park, Chung-Woo;Oh, Myung-Seok;Park, Myung-Kyu;Lee, Bong-Gu;Kim, Chang-Hwan
    • Journal of the Korea Convergence Society
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    • v.9 no.6
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    • pp.175-182
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    • 2018
  • In this study, the theoretical method and the finite element analysis were designed in parallel to fabricate basic research data on the production of tool horn for cutting machine with ultrasonic vibration energy. In order to perform high-performance ultrasonic cutting, it is necessary to vibrate only with longitudinal vibration instead of transverse vibration. In order to efficiently transmit the mechanical vibration energy, the maximum amplitude should be generated at the output portion. Therefore, the tool horn must be designed so that the excitation frequency of the oscillator and the natural frequency of the tool horn are the same. In order to design the resonance of the tool horn, there are a theoretical approach using the one-dimensional wave equation and a method of reflecting the finite element analysis result to the design model. In this study, the approximate dimensions of the tool horn are first determined through the one- Based on the results of the finite element analysis, the optimal model was selected and reflected in the final shape of the tool horn. We will use this information as the basic data of actual tool horn for cutting, and will compare the production and experimental data with the contents of this research.

Design of 4×4 Array Synthesis Horn Antenna and Radiated Power Measurement by Magnetron (4×4 배열 합성 혼 안테나 및 고출력 마그네트론에 의한 방사전력 측정)

  • Ko, Dong-Ok;Shin, Jae-Yoon;Woo, Jong-Myung
    • The Journal of The Korea Institute of Intelligent Transport Systems
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    • v.15 no.5
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    • pp.108-115
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    • 2016
  • In this paper, the array synthesis horn antenna was designed and measured a radiation power after connecting magnetron. The proposed antenna was designed on the basis of the $4{\times}4$ array synthesis horn antenna characteristics. For suppressing a back-lobe, 2 step short-stub structures were attached to synthesis horn aperture upper and lower. The designed antenna has FBR(Front to Back Ratio) of 39.7 dB. HPBW(Half Power Beam Width) of the E-plane and the H-plane are $8.86^{\circ}$ and $7.35^{\circ}$ each in the measurement. For measuring a radiation power of array antenna that use a magnetron, the waveguide adaptor was designed and connected magnetron with horn antenna. Also, microstrip line coupler that replace a dielectric material with an air gap was designed for measuring a high power. As a result, average radiation output power of the $4{\times}4$ array synthesis horn antenna that connect a four magnetrons had a 0.063W.