• Journal of Korean Society of Industrial and Systems Engineering
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• v.32 no.4
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• pp.87-92
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• 2009

쇽옵서버 피스톤로드(shock absorber piston rod)는 자동차의 충격과 진동의 흡수에 작용하는 자동차 현가장치(suspension equipment)부품의 일종이다. 피스톤로드는 자동차 충격흡수에 매우 밀접한 영향을 주기 때문에 제조에 있어서 고도의 정밀도와 표면 매끄러움이 요구된다. 피스톤로드의 제조공정은 선삭, 홈가공, 밀링, 전조 등 여러 공정으로 구성되는데, 여기서 품질불량에 가장 크게 영향을 주는 공정은 선삭공정(lathing process)이다. 이는 선삭공정의 가공공구(insert component)가 주원인으로서 반복되는 가공으로 인한 공구의 마모(abrasion)나 파손(breakage)이 주요 원인으로 지적되고 있다. 따라서 가공 데이터를 수집 분석하여 공구의 교체시기를 파악한다거나 가공 부품의 측정 데이터가 관리도 상하한선 내에 있는지 등 가공 공정 전반에 대한 체계적인 공정관리 시스템 개발이 요구된다. 본 연구에서는 자동차 쇽업서버 피스톤로드 제조공정의 가공 정보를 체계적으로 수집하여 관리하고 분석하는 자동차 쇽업서버 피스톤로드 제조공정에 대한 공정관리시스템을 개발하는 것이 목적이다. 개발결과 피스톤 로드의 측정 치수 변화 및 불량발생을 측정, 감지할 수 있었으며, 본 시스템을 통해 가공공구의 치수오차를 보정(compensation)하고 공정의 불량발생을 조기에 방지 함으로써 불량률은 1/5로 경감하고 작업자 수도 1/2로 감소시킬 수 있었다.

• Journal of the Korean Society of Marine Environment & Safety
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• v.23 no.4
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• pp.393-399
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• 2017

In a reciprocating compressor, the piston and connecting rod are important parts. Excess mechanical stress on these parts may cause damage, and broken parts are expensive and difficult to replace. Therefore, it is necessary to analyze the mechanical stress affecting durability and longevity. The main purpose of this study was to identify locations of maximum stress on pistons and connecting rods. Based on dynamic calculation of the working process of a specific air compressor, an analysis of piston and connecting rod performance has been completed. A three-dimensional model for the air compressor's pistons and connecting rods was built separately, and FEM analysis of these components was carried out using a numerical method. The pistons were loaded by pressure which was changed according to crankshaft angle without thermal boundary conditions. The simulation results were used to predict and estimate stress concentration as well as the value of this stress on pistons and connecting rods. The maximum equivalent stress calculated are over 190 MPa on pistons and 123 MPa on connecting rods at crank angle $135^{\circ}$ and $225^{\circ}$ but these are under tensile yield strength. Besides, the calculated safety factors of connecting rods and pistons is higher than 1. Moreover, the results obtained can be used to provide manufacturers with references to optimize the design of pistons and connecting rods for reciprocating compressors.

• Proceedings of the KAIS Fall Conference
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• 2010.05b
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• pp.777-780
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• 2010

피스톤 로드는 자동차의 진동과 충격을 흡수해 주는 현가장치인 쇽옵소버의 주요 부품의 하나로서 쇽옵소버의 성능에 중요한 영향을 주기 때문에 높은 치수정밀도와 표면 매끄러움을 요구한다. 피스톤 로드의 생산공정은 원자재 입고 및 적재$\rightarrow$절단$\rightarrow$열처리$\rightarrow$선삭$\rightarrow$홈가공$\rightarrow$밀링$\rightarrow$전조$\rightarrow$검사 및 포장 순으로 작업이 진행된다. 생산공장에서는 하루 평균 1만5천개 정도의 피스톤 로드를 생산하고 있기 때문에 사이클 타임을 줄이고 생산의 효율성을 향상시키기 위해 자동화가 필요하다. 본 연구에서는 피스톤 로드의 생산공정중에서 검사공정과 피스톤 로드에 나사산을 만드는 전조 공정후에 가공부품을 넘겨주는 수작업 공정을 성력화하고 사이클 타임을 획기적으로 줄일 수 있는 자동화시스템 구축 방안을 제시한다. 이를 위해 검사 및 이송장치에 대한 세부적인 검사장치, 정렬장치, 이송장치, 적재장치에 대한 세부 설계 방안과 모델링 수행 결과를 분석하고 제시한다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.11
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• pp.7745-7753
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• 2015

Gas springs of the television is to control the piston speed when operating under along stroke(200~300 mm, television elevation)is possible. User by this principle is capable of elevation adjustment. First carried out a flow analysis of the piston. A piston speed adjustment technique for precise pipe type cross-section was examined. The piston structure for flow rate control and elevation action is proposed. This study is the development of a gas spring of more than 50 inch television with a large television stand. Hollow piston rod for optimal control(the outer diameter 19.9 mm, the inner diameter 13.9 mm) was injected into the nitrogen gas(0.3 mm/s) in. As a result, the flow rate the pressure drop of the piston rod as the increase was increased without any change of the external force. As a result, control of the displacement via the gas spring is possible.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.486-489
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• 2003

To reduce lateral force of traditional plunger type piston in the swash plate type hydraulic piston pumps and motors, we have proposed rod type piston with ball joint on both ends. We have studied the theoretical reaction force on two types of piston moving in the cylinder block bore. and made an experiment for the resistance force measurement on a reciprocating motion of plunger and rod type piston, changing the test condition such as swash plate angel and supply oil pressure and so on. As a result. a rod type piston has more smaller resistance force, about 29%. than a plunger type one.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.12
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• pp.8274-8283
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• 2015

Gas springs of the television is to control the piston speed when operating under along stroke(200~300 mm, television elevation)is possible. User by this principle is capable of elevation adjustment. First carried out a flow analysis of the piston. A piston speed adjustment technique for precise pipe type cross-section was examined. The piston structure for flow rate control and elevation action is proposed. This study is the development of a gas spring of more than 50 inch television with a large television stand. Hollow piston rod for optimal control(the outer diameter 19.9 mm, the inner diameter 13.9 mm) was injected into the nitrogen gas(0.3 mm/s) in. As a result, the flow rate the pressure drop of the piston rod as the increase was increased without any change of the external force. As a result, control of the displacement via the gas spring is possible.

• Proceedings of the Korean Reliability Society Conference
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• 2006.05a
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• pp.101-115
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• 2006

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.621-625
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• 1997

Recently, wash plate type hydraulic axial piston motors are being in extensively used in the world, because of simple design, lightweight, effective cost. But the structural problem of swash plate type hydraulic axial piston motor is the limited angle of swash plate and lateral force having a undesirable effect in piston. To solve these problems. a connecting rod mechanism. which is commonly used in hent axis type motors, is considered to be applied the swash plate cype motor. In this paper, kinematic analysis is done on the connecting rod mechanism. A series of formula are derived and numerical calculations are done for a set of motor parameters.

• Transactions of The Korea Fluid Power Systems Society
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• v.2 no.1
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• pp.1-8
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• 2005

Recently, swash plate type hydraulic axial piston motors/pumps are being extensively used in the world, because of simple design, light weight and effective cost. Structural problem of the swash plate type motor/pump is that tilting angle of swash plate should be limited to relatively small value and lateral farce on pistons has an undesirable effect in reciprocating motion. To solve these problems, piston rod mechanism, which is commonly used in bent axis type motor/pump, is considered to be applied to the swash plate type motor/pump. In this paper, kinematic analysis was done on the piston rod mechanism. A series of formula were derived and numerical calculations were done for a set of motor parameters.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.10
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• pp.7166-7175
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• 2015

This paper is a study on using gas springs for reduced friction in the elevation of the large television stand. Target is applied to the operation of the elevation over 50-inch television that uses a gas spring. Gas seal lip technology is needed for development acting on the piston rod in order to obtain a reduction in friction in elevation operation. In order to acting on the gas seal lip technology, the improved friction force can be obtained through the inner diameter of gas seal lip, the design of cutting angle and the changes of material.