• 제목/요약/키워드: 피로 파손

검색결과 221건 처리시간 0.026초

고속 직기용 복합재료 헤들 프레임의 설계에 관한 연구 (A Study on the Design of a High-Speed Heddle Frame)

  • 이창섭;오제훈;이대길
    • 대한기계학회논문집A
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    • 제25권2호
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    • pp.250-263
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    • 2001
  • The up and down speed of heddle frames that produce woven cloth by insertion of weft yarns between warp yarns has been increased recently much for productivity improvement, which induces higher inertial stresses and vibrations in the heddle frame. the heddle frame is required to reduce its mass because the heddle frame contributes the major portion of the stresses in the heddle frames during accelerating and decelerating. Conventional aluminum heddle frames have fatigue life of around 5 months at 550rpm due to their low fatigue flexural strength as well as low bending stiffness. In this work, since carbon/epoxy composite materials have high specific fatigue strength(S/p), high specific modulus(E/p), high damping capacity and sandwich construction results in lower deflections and higher buckling resistance, the sandwich structure composed of carbon/epoxy composite skins and polyurethane foam were employed for the high-speed heddle frame. The design map for the sandwich beams was accomplished to determine the optimum thickness and the stacking sequences for the heddle frames. Also the effects of the number of ribs on the stress of the heddle frame were investigated by FEM analyses. Finally, the high-speed heddle frames were manufactured with sandwich structures and the static and dynamic properties of the aluminum and the composite heddle frames were tested and compared with each other.

주기적 하중을 받는 SCH 40 3-Inch 탄소강관엘보의 소산에너지 기반의 손상지수 평가 (Damage Index Evaluation Based on Dissipated Energy of SCH 40 3-Inch Carbon Steel Pipe Elbows Under Cyclic Loading)

  • 김성완;윤다운;전법규;김성도
    • 한국구조물진단유지관리공학회 논문집
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    • 제25권1호
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    • pp.112-119
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    • 2021
  • 지진하중으로 인한 배관계통의 파괴모드는 라체트를 동반하는 저주기 피로파괴이며 비선형 거동이 집중되고 파손이 발생하는 요소는 엘보인 것으로 나타났다. 본 연구에서는 저주기 피로에 의한 SCH 40 3인치 탄소강관엘보의 파괴기준을 정량적으로 표현하기 위하여 한계상태를 누수로 정의하고 면내반복가력실험을 수행하였다. 배관계통에서 지진하중에 취약한 요소인 탄소강관엘보에 대하여 모멘트-변형각의 관계를 이용한 손상지수를 나타내었으며 힘-변위의 관계를 이용하여 산정된 손상지수와 비교-분석하였다. 탄소강관엘보에 대하여 반복되는 외력에 의한 소산에너지에 기반을 둔 손상지수로서 누수가 발생한 한계상태를 정량적으로 표현하였다.

WIPI를 이용한 자동차 원격제어 시스템 구현 (An Implementation of Automobile Remote Control System using WIPI)

  • 윤준호;전종배;이상건;김동규;노용완;홍광석
    • 융합신호처리학회 학술대회논문집
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    • 한국신호처리시스템학회 2005년도 추계학술대회 논문집
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    • pp.298-301
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    • 2005
  • 모바일 기술이 발달함에 따라 모바일 기술을 이용한 다양한 컨텐츠 개발이 중요한 문제로 떠오르고 있다. 기존의 텔레매틱스 서비스는 차량 밖에 사용자가 있을 경우 안내원을 통하여 원격진단 차량 문 열림, 도난차량 추적, 내차위치확인이 있다. 본 논문에서는 WIPI를 이용하여 자동차 원격제어 시스템을 구현하였다. 자동차 원격제어 시스템은 자동차 키를 대신해야 하는 상황이나 차량의 상태 등을 자신의 모바일을 사용하여 차량을 원격제어 하는 시스템이다. 또한 차량의 손상 및 파손 여부를 SMS를 이용하여 차주에게 바로 알려주는 서비스가 가능하다. 8인의 피 실험자가 각각 12번씩 모두 96번을 실험한 결과 응답시간이 2초 이내로 나타났고 100%의 동작 성공률을 보였다. 각 이동통신사들이 모바일 플랫폼으로 많은 로얄티를 지급하던 방식에서 벗어나서 대한민국이 주도한 WIPI 플랫폼이 모바일 시장을 개척해 나간다는 점에서 WIPI 플랫폼을 기본으로 이용한 서비스는 더욱 더 발전할 것이다. 앞으로 WIPI는 모바일 산업에 주축이 될 것이며 많은 수익 창출이 예상된다.

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예압 변경을 통한 틸팅패드 저널베어링의 Spragging 방지에 관한 연구 (Study on the prevention of spragging in a tilting pad journal bearing using the variation of preload)

  • 양승헌;박철현;하현천;김재실
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집C
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    • pp.281-286
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    • 2001
  • Tilting pad journal bearings have been widely used in a high speed rotating machinery, such as steam turbines and gas turbines, owing to their inherent stability characteristics. However, some peculiar fatigue failure in the babbitt metal due to spragging has been continuously occurred at the leading edge of the upper pads. The spragging is defined as the pad vibration initiated on the upper unloaded pads in a tilting pad journal bearing. This paper describes both several kinds of bearing failure related with spragging and the theoretical investigation on the prevention of the spragging phenomenon using the variation of preload. Results show that positive preload(m>0.5) assures all pads remain statically loaded under all operating conditions. For the change of design parameter to prevent spragging, thermo-hydrodynamic lubrication and rotor dynamic analysis were performed to verify temperature limitation on bearing and vibration problems on rotor bearing system.

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예압 변경을 통한 틸팅패드 저널베어링의 패드 Fluttering 방지에 관한 연구 (Study on the Prevention of Pad Fluttering with the Variation of Preload in a Tilting Pad Journal Bearing)

  • 박철현;김재실;하현천;양승헌
    • 한국소음진동공학회논문집
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    • 제14권4호
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    • pp.344-351
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    • 2004
  • Tilling pad journal bearings have been widely used to support the rotors of the high rotating machinery such as steam and gas turbines owing to their inherent dynamic stability characteristics. However, serious bearing problems such as fatigue damage in the upper unloaded pad, the break of locking pins and the wear of pinholes etc. by pad fluttering are frequently taken place in the actual steam turbines. The purpose of this paper is to investigate the mechanism of pad fluttering and to suggest the useful design guideline(application of preload, m) for the purpose of preventing bearing problems by pad fluttering in a tilting pad journal bearing. It is estimated that upper pad is easy to flutter because the film shape of the upper pad is diverged by moment acting on pivot point. This paper suggests that effective preload range(m $\geq$ 0.5) in order to be statically loaded pad under all operating conditions. Also, design modified bearing is suggested for the adjustment in actual steam turbines. And bearing and rotor dynamic analysis are performed to identify bearing characteristics and to verify the reliability of rotor-bearing system.

상부패드의 형상 변경을 통한 'Anti-fluttering 틸팅패드 저널베어링' 개발 (Development of Anti-fluttering Tilting Pad Journal Bearing with the Shape Modification of Upper Pad)

  • 양승헌;나운학;박희주;김재실
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.796-805
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    • 2005
  • The tilting pad journal bearings have been widely used to support high pressure/high rotating turbine rotors owing to their inherent dynamic stability characteristics. However, fatigue damages in the upper unloaded pads and the break of locking pins etc. by pad fluttering are continuously taken place in the actual steam turbines. The purpose of this paper is to develop a new bearing model that can prevent bearing problems effectively by pad fluttering in a tilting pad journal bearing. A new bearing model which has a wedged groove is suggested from the studies of fluttering mechanism performed by previously research works. The fluttering characteristics of the upper unloaded pad are studied experimentally in order to verify the reliability of a new bearing model. It can be known that the phenomenon of pad fluttering nearly does not occurred in the new bearing model under the various experimental conditions. And it is observed that any kinds of bearing failures by pad fluttering does not detect in the application of acture steam turbines.

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베이지안 기반의 파손확률을 이용한 항공기 구조물 확률론적 피로수명 예측 응용에 관한 연구 (A study on Application of Probabilistic Fatigue Life Prediction for Aircraft Structures using the PoF based on Bayesian Approach)

  • 김근원;신대한;최주호;신기수
    • 한국군사과학기술학회지
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    • 제16권5호
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    • pp.631-638
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    • 2013
  • The probabilistic fatigue life analysis is one of the common methods to account the uncertainty of parameters on the structural failure. Frequently, the Bayesian approach has been demonstrated as a proper method to show the uncertainty of parameters. In this work, the application of probabilistic fatigue life prediction method for the aircraft structure was studied. This effort was conducted by using the PoF(Probability of Failure) based on Bayesian approach. Furthermore, numerical example was carried out to confirm the validation of the suggested approach. In conclusion, it was shown that the Bayesian approach can calculate the probabilistic fatigue lives and the quantitative value of PoF effectively for the aircraft structural component. Moreover the calculated probabilistic fatigue lives can be utilized to determine the optimized inspection period of aircraft structures.

상부패드의 형상 변경을 통한 'Anti-fluttering 틸팅패드 저널베어링' 개발 (Development of Anti-fluttering Tilting Pad Journal Bearing with the Shape Modification of Upper Pad)

  • 양승헌;나운학;박희주;김재실
    • 한국유체기계학회 논문집
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    • 제8권5호
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    • pp.35-45
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    • 2005
  • The tilting pad journal bearings have been widely used to support high pressure/high rotating turbine rotors owing to their inherent dynamic stability characteristics. However, fatigue damages in the upper unloaded pads and the break of locking pins etc. by pad fluttering are continuously taken place in the actual steam turbines. The purpose of this paper is to develop a new bearing model that can prevent bearing problems effectively by pad fluttering in a tilting pad journal bearing. A new bearing model which has a wedged groove is suggested from the studies of fluttering mechanism performed by previously research works. The fluttering characteristics of the upper unloaded pad are studied experimentally in order to verify the reliability of a new bearing model. It can be known that the phenomenon of pad fluttering nearly does not occurred in the new bearing model under the various experimental conditions. And it is observed that any kinds of bearing failures by pad fluttering does not detect in the application of acture steam turbines.

빌트인 냉장고 댐핑힌지의 응력해석 및 파손방지를 위한 설계개선 (Stress Analysis and Design Improvement to Prevent Failure of the Damping Hinges of Built-in Refrigerators)

  • 이부윤
    • 한국기계가공학회지
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    • 제19권2호
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    • pp.81-88
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    • 2020
  • The damping hinge of a built-in refrigerator was examined in terms of its stress and fatigue life. Analysis of the initial design showed that stress concentration occurred at the concave surface of the hinge lever, which was broken during the door opening-and-closing endurance test of the prototype. The maximum von Mises stress at this location exceeded the yield strength. In addition, Goodman fatigue analysis of the initial design showed that the fatigue life at this location was consistent with the failure observed during the endurance test. Based on these results, an improved design for the damping hinge was derived. Analysis of this improved design showed that the stress concentration in the hinge lever of the initial design was eliminated. In this case, the maximum stress occurred at the position where the hinge lever was in contact with the door stopping pin, and the maximum von Mises stress was smaller than the yield strength. Goodman fatigue analysis of the improved design indicated that the fatigue life of the entire damping hinge was infinite. It was therefore concluded that the improved design does not suffer from fatigue damage during the endurance test.

구름계의 구름저항 및 표면파손현상의 실험적 고찰 (Investigation of rolling resistance and surface damage of rolling elements)

  • 차금환;김대은
    • 대한기계학회논문집A
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    • 제21권12호
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    • pp.2019-2028
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    • 1997
  • It has been well established that resistant force and wear that occur during rolling motion depend on several factors such as material type, hardness, subsurface microstructure, applied load, and speed. The purpose of this work is to investigate the effect of microstructure and the state of deformed layer on the rolling contact characteristics in dry and lubricated rolling contacts. The results of this work show that the rolling resistance behavior depends on the state of the deformed layer. Also, lubrication can reduce the plastic flow at the surface but may still have an effect on the subsurface strain. The cross-sectional view of the microstructure shows that surface traction has a difinite effect on the morphology of the surface region. That is, significant slip seems to have taken place between the ball than those of the dry rolling case. The surface generation effects were significantly less compared to the case of dry rolling contact.