• Title/Summary/Keyword: 피로도 평가모델

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Study on Safety Design of Vertical-Type Heat Recovery Steam Generator Based on Large-Scale Analysis (대규모해석을 활용한 수직형 배열회수 증기발생기의 안전설계에 관한 연구)

  • Ryu, Tae-Young;Yang, Sang-Mo;Jang, Hyun-Min;Choi, Jae-Boong;Myung, Ki-Chul;Lee, Dong-Yun;Choi, Shin-Beom
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.12
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    • pp.1535-1542
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    • 2012
  • A Heat Recovery Steam Generator(HRSG) is the main component of a Combined Cycle Power Plant(CCPP). It is a very large structure that is made from relatively thin metal sheets. Therefore, the structural integrity of an HRSG is very important to ensure safe operation during plant lifetime. In particular, thermal deformation and thermal fatigue have been revealed as the main causes of the mechanical degradation of an HRSG. In order to prevent unexpected damage, safety evaluation based on a large-scale analysis is necessary. Therefore, this study aims to improve the safety of HRSG by using Finite Element Analysis(FEA) results derived from large-scale analysis. Furthermore, the modified design is verified by comparing it with the original one. This result will be used as basic data for improving the safety of a vertical-type HRSG.

A Study on Safety Accidents Caused by Pump Car Boom Defects (펌프카 Booms 결함으로 발생하는 안전사고 고찰)

  • Cho, Choon-Hwan
    • Proceedings of the Korean Society of Disaster Information Conference
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    • 2023.11a
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    • pp.105-106
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    • 2023
  • 본연구는 콘크리트 타설과정에서 반복되는 펌프카 사고를 예방하기 위해서 설계 및 제작의 품질관리와 현(現))정기검사 기준을 개선해야 한다는 점을 제안하며, Booms 파단 사고 예방대책 제시가 목적이고, 최근 1~2년 사이에 발생한 펌프카 기계적 결함 사고의 현황조사와 사고 특징을 분석하고, 펌프카 장비의 검사기준 및 조정원의 자격과 기능교육 기준 마련의 필요성 확인한다. 붐대의 안전성 확인하기 위해서는 선행연구의 구조적 안전성 평가와 최대응력 부위에 대한 선행연구의 유한요소 해석모델 자료를 재분석하고, 2단 붐이 타설중 가장 많은 힘을 받는지와 파괴 가능성을 확인한다. Booms의 유한요소 모델 해석 결과 펌프카는 타설 과정에서 진동으로 피로 하중을 받을 수 있다는 동적해석과 정적해석 재검토 결과 가장 취약한 부위는 2단 붐이었으며, 2st 붐은 제작단계에서 부재 두께를 증가시키고, 상단부에 철판 보강을 권장한다. 펌프카 사고를 방지하기 위해서는 제조사는 생산단계에서 2st Boom 상단에 보강판 부착이 필요하고, 정기검사 비용 현실화와 비파괴 검사를 의무 검사로 반영이 필요하다고 제언한다.

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Fatigue Analysis based on Kriging for Flaperon Joint of Tilt Rotor Type Aircraft (틸트 로터형 항공기의 플랩퍼론 연결부에 대한 크리깅 기반 피로해석)

  • Park, Young-Chul;Jang, Byoung-Uk;Im, Jong-Bin;Lee, Jung-Jin;Lee, Soo-Yong;Park, Jung-Sun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.6
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    • pp.541-549
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    • 2008
  • The fatigue analysis is performed to avoid structural failure in aerospace structures under repeated loads. In this paper, the fatigue life is estimated for the design of tilt rotor UAV. First of all, the fatigue load spectrum for tilt rotor UAV is generated. Fatigue analysis is done for the flaperon joint which may have FCL(fracture critical location). Tilt rotor UAV operates at two modes: helicopter mode such as taking off and landing; fixed wing mode like cruising. To make overall fatigue load spectrum, FELIX is used for helicopter mode and TWIST is used for fixed wing mode. The other hand, the Kriging meta model is used to get S-N regression curve for whole range of material life when S-N test data are analyzed. And then, the second order of S-N curve is accomplished by the least square method. In addition, the coefficient of determination method is used to ensure how accuracy it has. Finally, the fatigue life of flaperon joint is compared with that obtained by MSC. Fatigue.

The fatigue analysis using cumulative damage rule (Miner's rule) for the welding areas of carbody structure (누적손상법(Miner's rule)을 이용한 철도차량 차체 용접부의 피로평가)

  • Kim, Kwang-Woo;Park, Geun-Soo;Park, Hyung-Soon
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.30-34
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    • 2007
  • Structural integrity of railway vehicles should last for a long period against various and continuous fatigue loadings, and the carbody structures of railway vehicle are manufactured by applying multiform welding types for each material. Since the most of cracks are occurred and proceeded at the vicinity of welding area during the lifetime of carbody structure, the fatigue strength evaluation for welding area of carbody structure should have been carried out. Rotem Company has evaluated lifetime and fatigue strength of carbody structure according to the fatigue analysis based on the international standard and/or inner-official regulation. This study introduces the fatigue analysis method that we have evaluated and calculated the damages for the welding areas of carbody structure under various fatigue loading conditions using cumulative fatigue damage rule(Miner's rule) to verify whether the cumulative damage does exceed unity. This study contains the fatigue test of specimens to derive stress-life relations(S-N curve), sub-modeling analysis and the calculation of cumulative damages under fatigue loading. The fatigue analysis verifies the welding area shall be capable of withstanding under fatigue loading, identifies how critical area shall be selected and presents the principles to be used for design verification.

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A Study on the Application Method of Steinberg Fatigue Limit Equation for Electronic Part Life Assessment of Fighter Aircraft Radar (전투기 레이다용 전자부품 수명평가를 위한 Steinberg 피로한계식 적용방안 연구)

  • Kim, Deokjoo;Hah, Seung Ryong;Kang, Minsung;Heo, Jaehun
    • Journal of the Korea Institute of Military Science and Technology
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    • v.23 no.4
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    • pp.319-327
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    • 2020
  • In this study a methodology to evaluate fatigue life of the electronic parts for the fighter radar unit under random vibration loading is presented. To do this, one parameter for the 3-σ RMS quation of Steinberg fatigue model is modified to come up with a printed circuit board(PCB) with multiple electronic parts, while fundamental frequency and dynamic deflection of the PCB are calculated from a MATLAB based finite element computer code. For the RIFA structure selected in this study, the 3-σ RMS fatigue limit displacement is reduced to 0.741 times as much as the Steinberg model. This investigation allows to assess the life of multiple electronic parts mounted on the PCB with reinforced metal cover/body showing non-sinusoidal deflection patterns.

[Retracted]Estimation of the Fatigue Damage for an Ice-going Vessel under Broken Ice Condition Part I - Direct Approach ([논문철회]유빙 하중을 받는 내빙 선박의 피로손상도 추정 Part I - 직접 해석법)

  • Kim, Jeong-Hwan;Kim, Yooil
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.3
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    • pp.217-230
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    • 2019
  • In this study, a fatigue damage estimation for an ice-going vessel navigating through broken ice fields was carried out. A numerical model to simulate the interaction between ice and structure developed using the finite element method was introduced. Time series of stresses calculated by the proposed model and the corresponding fatigue analysis results are presented. The numerical model enables the long time analysis through an efficient interaction model, the application of the periodic media analysis and the convolution integral, and it allows the stress time history to be extracted directly using the finite element method. To describe the probability distribution of stress amplitudes, the 2-parameter Weibull model was applied to the calculated stress time history, and the fatigue damage was calculated using the Palmgren-Miner rule. Finally, the fatigue damage considering the ice conditions of the Baltic Sea was calculated using the proposed method and LR method, and the results were compared to each other.

Effect of the Radius of Curvature on the Contact Pressure Applied to the Endplate of the Sliding Core in an Artificial Intervertebral Disc (인공추간판 슬라이딩 코어의 곡률반경 변화가 종판의 접촉압력에 미치는 영향)

  • Kim, Cheol-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.1
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    • pp.29-35
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    • 2012
  • The treatments for spinal canal stenosis are radicular cyst removal, spine fusion, and implantation of an artificial intervertebral disc. Artificial intervertebral discs have been most widely used since the mid-2000s. The study of artificial intervertebral discs has been focused on the analysis of the axial rotation, lateral bending, the degrees of freedom of the disc, and flexion-extension of the vertebral body. The issue of fatigue failure years after the surgery has arisen as a new problem. Hence, study of artificial intervertebral discs must be focused on the fatigue failure properties and increased durability of the sliding core. A finite element model based on an in the artificial intervertebral disc (SB Charit$\acute{e}$ III) was produced, and the influence of the radius of curvature and the change in the coefficient of friction of the sliding core on the von-Mises stress and contact pressure was evaluated. Based on the results, new artificial intervertebral disc models (Models-I, -II, and -III) were proposed, and the fatigue failure behavior of the sliding core after a certain period of time was compared with the results for SB Charit$\acute{e}$ III.

Application of Damage Index for Limit State Evaluation of a Steel Pipe Tee (강재 배관 Tee의 한계상태 평가를 위한 손상지수의 적용)

  • Kim, Sung-Wan;Yun, Da-Woon;Jeon, Bub-Gyu;Kim, Seong-Do
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.26 no.4
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    • pp.30-39
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    • 2022
  • Maintaining structural integrity of major apparatuses in a nuclear power plant, including piping system, is recognized as a critical safety issue. The integrity of piping system is also a critical matter related to the safety of a nuclear power plant. The actual failure mode of a piping system due to a seismic load is the leakage due to a fatigue crack, and the structural damage mechanism is the low-cycle fatigue due to large relative displacement that may cause plastic deformation. In this study, in-plane cyclic loading tests were conducted under various constant amplitudes using specimens composed of steel straight pipes and a steel pipe tee in the piping system of a nuclear power plant. The loading amplitude was increased to consider the relative displacement generated in the piping system under seismic loads, and the test was conducted until leakage, which is the limit state of the steel pipe tee, occurred due to fatigue cracks. The limit state of the steel pipe tee was expressed using a damage model based on the damage index that used the force-displacement relationship. As a result, it was confirmed that the limit state of the steel pipe tee can be quantitatively expressed using the damage index.

Evaluation of the Degradation Trend of the Polyurethane Resilient Pad in the Rail Fastening System by Multi-stress Accelerated Degradation Test (복합가속열화시험을 통한 레일체결장치 폴리우레탄 탄성패드의 열화 경향 분석)

  • Sung, Deok-Yong;Park, Kwang-Hwa
    • Journal of the Korean Society for Railway
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    • v.16 no.6
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    • pp.466-472
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    • 2013
  • The use of a concrete track is gradually growing in urban and high-speed railways in many part of the world. The resilient pad, which is essentially when concrete tracks are used, plays the important role of relieving the impact caused by train loads. The simple fatigue test[1] to estimate the variable stiffness of resilient pads is usually performed, but it differs depending on the practical conditions of different railways. In this study, the static stiffness levels of used resilient pads according to passing tonnages levels were measured in laboratory tests. Also, the simple fatigue test and the multi-stress accelerated degradation test for new resilient pads were performed in a laboratory. The static stiffness of the used pad was compared with the results of tests of usage times and cycles. The results of the comparison showed that the variable static stiffness levels of the used pad were similar to results of the multi-stress accelerated degradation test considering the fatigue and heat load. With a T-NT equation related to the degree of the multi-stress accelerated degradation, a model of multi-stress accelerated degradation for a resilient pad was devised. It was found through this effort that the total acceleration factor was approximately 2.62. Finally, this study proposes an equation for a multi-stress accelerated degradation model for polyurethane resilient pads.

Corrosion Fatigue Reliability-Based Life Cycle Cost Analysis of High-Speed Railway Steel Bridges (고속철도 강교량의 부식 피로신뢰성 기반 생애주기비용 분석)

  • Cho, Hyo-Nam;Jeon, Hong-Min;Sun, Jong-Wan;Youn, Man-Keun
    • Journal of the Korean Society for Railway
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    • v.11 no.1
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    • pp.107-113
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    • 2008
  • As it recently appears that LCC (Life Cycle Cost) analysis may be considered as an essential method for economic evaluation of infrastructures. Many researches have been made to assess LCC of each facility based on reasonable methods. However, expected maintenance repair cost must be reasonably estimated to enhance the reliability of LCC analysis through systematic and rational methods. This study is intended to propose a rational approach to reliability-based LCC analysis of high-speed railway steel bridges considering lifetime corrosion and fatigue damage. However in Korea, since high speed railway steel bridges are only recently constructed, no direct statistical data are available for the account of the maintenance cost and thus their maintenance characteristics are not clear yet. In this paper, for the assessment of expected maintenance/repair cost, the fatigue system reliability analysis incorporating the corrosion effect is proposed by considering the corrosion and fatigue damage using measured data of high speed railway steel bridges. A model proposed by Rahgozar, of at for fatigue notch factor considering the corrosion effect is used in order to incorporate the corrosion effect into the fatigue strength reduction and S-N curve. Finally, the effectiveness of LCC model proposed for high-speed railway steel bridges is demonstrated by a numerical example.