• Title/Summary/Keyword: 플랜트배관

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Development of Risk Based Inspection (RBI) Procedures for Optimized Preventive Maintenance (PM) Planning of Energy Plants (에너지플랜트의 최적 예방점검을 위한 위험도기반 설비 관리(RBI) 절차 개발)

  • Choi, Jeong-Woo;Yoon, Kee-Bong
    • Journal of the Korean Institute of Gas
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    • v.15 no.1
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    • pp.74-80
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    • 2011
  • Recently, needs for extending remaining life and integrity of the aged energy plants are increased since the most domestic plants have been operated over 10 years. This need makes RAM (reliability, availability and maintainability) of the plant become more significant. RBI (risk based inspection) is main technology to increase RAM in energy plants. So far RBI has been developed mainly in the field of process plants (chemical/refinery), underground buried pipelines or nuclear power plants. However, the existing RBI procedure is limited mainly to process plants, it need to be extended to the other energy plants such as fossil power plants. In this study, a general RBI procedure for optimized PM (preventive maintenance) is proposed for various energy plants.

Structural Safety Assessment of Piping Used in Offshore Plants According to Thermal Load and Motion (해양플랜트에 사용되는 배관의 열 하중과 구조물의 운동에 따른 구조안전성 평가)

  • Ryu, Bo Rim;Kang, Ho Keun;Duong, Phan Anh;Lee, Jin Uk
    • Journal of Navigation and Port Research
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    • v.45 no.4
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    • pp.212-223
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    • 2021
  • The objective of this study was to evaluate structural safety according to environmental conditions acting on the piping of offshore structure and the motion of the structure. As for conditions acting on the piping, the maximum and minimum temperature conditions were used to analyze the design conditions of N2 generator. The motion of the structure was calculated and applied according to the DNV(Det Norske Veritas) rule. Each condition was combined and a total of 26 load combinations were constructed according to thermal load, motion load, and presence or absence of pipe support. Analysis was performed using a commercial program MSC Patran/Nastran. Thermal analysis was performed by applying the steady-state method, Sol 153. Thermal-structural coupled analysis was performed using Sol 101, a linear-static method. As a result of the analysis, the stress tended to increase when temperature inside the pipe was lower in Set 1 and Set 2, when temperature was higher in Set 3, and when the temperature difference between the inside and outside of the pipe in Set 4 was increased. However, the sum of stresses in the condition with only temperature load and the condition with only the kinetic load did not show the same value as the stress in the composite load condition of two loads. That is, the influence of the motion load varied depending on the direction of motion, the arrangement of pipes, and the position of the support. Therefore, it is necessary to comprehensively consider the size and direction of the motion load acting on the piping, the arrangement of the piping, and the location of the pipe supports during the design of piping.

지역난방플랜트의 경제적 설계

  • 대한설비공학회
    • The Magazine of the Society of Air-Conditioning and Refrigerating Engineers of Korea
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    • v.8 no.3
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    • pp.184-190
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    • 1979
  • 제 1 부에서는 지역난방배관강의 특리성을 설명한다. 난방부하에 있어서 피이크치는 별로 자주 사용되는 것이 아니며 이에 소요되는 에너지는 소량이므로 최소의 자본투자를 하도록 하여야 한다. 지역난방배관강의 건설기간동안 설비용량중의 많은 부분이 사용되지 않은 상태로 나타나 건설기간중의 이자를 고려할 때 투자비를 증가시키게 된다. 건설기간동안에는 특히 투자가 가급적 적게되도록 하여야 한다. 제 2 부에서는 동력발생과 열발생에 있어 가장 경제적이 되도록 간단하고 실용적인 방법을 설명한다. 에너지함량을 사용하여 가장 판단한 방법으로 각 부문에 대할 에너지의 환산을 할 수 있다. 이로서 열병합발전방식으로부터 열을 발생시키는 경우와 열만을 생산할 때의 연간 생산비를 계산할 수 있다. 전기에너지에 대한 수입을 고려하고 최소현가를 결정할 수 있다. 제 3 부에서는 난방망의 증가를 포함하여 지역난방플랜트의 단계적 확장에 대하여 설명한다.

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A Study on Stress and Vibration Evaluations and Application of Piping System in Petrochemical Plant (석유화학 플랜트 배관계의 응력 및 진동 평가와 적용에 관한 연구)

  • 민선규;최명진;장승호
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.3
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    • pp.110-116
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    • 2002
  • Here are shown on stress and vibration evaluations and application of piping system in petrochemical plant with and actual example. While stress evaluation by thermal growth has no argument on the calculated results, vibrational evaluations have some different results in accordance with the evaluation methods. In case of the static stress evaluation the ASME B3l.3 code defines 7000 cycles of fatigue lift: in operating the piping system with a design condition. However, the method of vibrational evaluation on piping systems in petrochemical plants has not been established clearly, yet. In this stuffy, it is purposed to present the requirement of a vibrational evaluation method for petrochemical plant piping system, with an actual application.

Supplementation of Regulation on the Offshore Oil Pipeline for Maintenance (해저 송유배관 유지관리를 위한 기준 보완 제시)

  • Kang, Chan-Seong;Moon, Seung-Jae
    • Plant Journal
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    • v.8 no.2
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    • pp.70-81
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    • 2012
  • The study aims to supplement facility management plan and safety regulations & standard of oil pipeline by searching and reviewing related regulation & standard inside and outside of the country. Korean regulation & standard is reviewed based on harbor and fishery design standard of the ministry of maritime affairs and fisheries, general technology standard of oil pipeline safety regulation, gas excavation construction and safety maintenance indicator of Korea gas corporation. Global regulation & standard is reviewed based on U.S standard inspection for offshore pipeline and Europe/Mexico standard inspection for offshore pipeline. The contents of offshore pipeline installation is inserted into pipeline sector for objected facilities of safety inspection regulation & standard and, the standard of safety inspection for offshore pipeline is newly presented into pipeline maintenance part of the planning facilities management with its inspection period and method.

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A Study on the Absorption of Thermal Stress on the Underground piping for the District heating (지역난방용 매설배관의 열응력 흡수에 관한 연구)

  • Kong Jae Hyang;Sin Byung Kug
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.81-88
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    • 2005
  • There have been many studies on generation equipment and plant piping, but there is no significant study result on the heat transportation pipe. As such, this study established basic theory on the compensated method among buried pipe for regional heating, and further obtained the following results by applying the conditions of AGFW and NCHPP respectively in calculation of friction and maximum installation distance for the buried pipe. Friction coefficient according to the types and physical properties of soil, friction and maximum installation distance were compared to set the application value of friction coefficient according to the location of works. Calculation formula of clay load to be applied for calculation of friction was introduced to the formula of AGFW and the formula of NCHPP that has been used in Nowon district since 1997 to determine the difference and applicability. $120^{\circ}C$ and $95^{\circ}C$ were applied in temperature difference for expansion volume to compare the arm length at the curve pipe so thai it can be reflected in the design in the future. Maximum installation distance according to thickness of pipe was compared to present the necessity of unified specification so that same kinds of pipe materials can be used for same kinds of works.

Stress Indices of Hollow Circular Cross Section Welded Attachments on Piping Elbows with the Extended Parameters Range (매개변수 적용범위를 확장한 배관 곡관부에 용접 부착된 원형관 이음부의 이차응력지수)

  • Lee, Kun-Suk;Moon, Seong-Jae
    • Plant Journal
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    • v.15 no.4
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    • pp.43-51
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    • 2019
  • The stress concentration of the integral welded attachments (IWA) often used to support piping system has been a big issue because it induces local stresses in piping. The method to evaluate local stresses associated with attachments on elbows has been suggested in EPRI TR-107453. However, there are limitations regarding specific parameters range in order to use correlation equation. In this paper, parametric study based on piping elbow size and attachment dimension was performed utilizing finite element analysis (FEA) to evaluate the secondary stress indices of hollow circular cross section welded attachments on piping elbows with the extended parameters range. The results of the FEA were used to develop correlation formulas for calculating secondary stress indices. The empirical equations in this study are suggested as an alternative evaluation method of EPRI TR-107453 by extending parameters range.

Evaluation of Limit Loads for Circumferentially Cracked Pipes Under Combined Loadings (원주방향 표면 결함이 존재하는 배관에 가해지는 비틀림을 포함한 복합하중에 대한 한계하중식 제시)

  • Ryu, Ho-Wan;Han, Jae-Jun;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.5
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    • pp.453-460
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    • 2015
  • Since the Fukushima nuclear accident, several researchers are extensively studying the effect of torsion on the piping systems In nuclear power plants. Piping installations in power plants with a circumferential crack can be operated under combined loading conditions such as bending and torsion. ASME Code provides flaw evaluations for fully plastic fractures using limit load criteria for the structural integrity of the cracked pipes. According to the recent version of Code, combined loadings are provided only for the membrane and bending. Even though actual operating conditions have torsion loading, the methodology for evaluating torsion load is not established. This paper provides the results of limit load analyses by using finite element models for circumferentially cracked pipes under pure bending, pure torsion, and combined bending and torsion with tension. Theoretical limit load solutions based on net-section fully plastic criteria are suggested and verified with the results of finite element analyses.

Reduction of the Flow Accelerated Corrosion within Low Pressure Evaporator Connection Pipe by Interception of Hydrazine for Water Treatment (탈산소제 차단 수처리에 의한 배열회수보일러 저압증기발생기 연결배관내의 유동가속부식 저감)

  • Son, Byung-Gwan;Lee, Jae-Heon
    • Plant Journal
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    • v.9 no.4
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    • pp.26-30
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    • 2013
  • Based on case that HRSG low pressure steam generator tube was damaged by FAC in 500 MW A CCPP. This case analyzed the effect of application about the block of hydrazine water treatment which is applied for increasing dissolved oxygen. And also try to deduce the major factor of FAC Which is caused by lacking of dissolved oxygen of boiler feed system. After 1 year of water treatment, the figure of dissolved oxygen in the boiler feed water has increased from 0.15 ppb to 3~5 ppb and the figure of oxidation reduction potential has increased from -245 mV to 170 mV. And Iron content, the corrosion products by FAC has decreased from 18.5 ppb to 5~7 ppb. According to the result of experiment, we could able to confirm that the interception of hydrazine of water treatment is effective to reduce FAC.

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