• Title/Summary/Keyword: 플랜지두께

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형상비를 고려한 중공 플랜지의 밀폐단조 해석

  • 김현수;김용조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.10a
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    • pp.190-190
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    • 2003
  • 동력 전달용 구동부품에 있어서 중공 플랜지 형상의 부품은 흔히 찾아 볼 수 있으며, 이는 높은 강도를 요구하기 때문에 강도향상을 위하여 단조에 의한 제품의 성형 방법이 많이 연구되고 있다. 중공 플랜지형상을 갖는 제품의 제조 방법으로서는 중실 플랜지 형상으로 단조하여 내경부를 절삭가공하는 방법, 중실 소재를 후방압출하여 중공 플랜지형상으로 단조하는 방법, 또는 중공의 초기소재를 사용하여 중공 플랜지형상으로 단조하는 방법이 일반적이다. 본 연구에서는 Fig. 1에 나타낸 것과 같이 중공 플랜지 형상을 갖는 기계 부품의 단조방법에 대해 연구하였으며, 중공 관의 내경을 $d^1$, 외경을 $d^2$, 플랜지부의 외경을 $D^0$, 중공 관의 두께를 t, 플랜지부의 두께를 T로 정의하였다. 중공 플랜지 형상에 있어서 공정 설계의 변수는 다양하겠으나, 본 연구에서는 중공관의 외경과 내경의 형상비 $\alpha$(=$d^2$/$d^1$), 플랜지의 폭과 중공관의 두께비 $\beta$(=B/t) 및 중공관의 두께와 플랜지의 두께비 r(=T/t)의 변화에 따른 성형조건에 관해 고찰하였다. 중공 플랜지 형상의 성형방법으로 Fig. 2에 나타낸 것과 같은 $\circled1$중실소재를 이용한 후방압출단조(backward extrusion forging)방법, $\circled2$중공 소재를 이용한 엎셋(upset forging)방법, $\circled3$중공 소재를 이용한 압조법(injection forging), $\circled4$중실소재를 이용한 압조-압출(injection-extruding forging)법의 4가지의 단조 방법을 제시 하였다. 또한, 유한요소해석을 수행하여 소성유동 형태, 유효변형률, 단조하중을 검토하고. 모델재료인 납을 이용한 실험을 통하여 이를 검증하였다. 이를 바탕으로 산업 현장에서 경험에 의존하였던 공정 설계를 보다 효과적으로 개선하기 위한 단조법을 제시하고자 하였다. 또한 중실 소재를 이용한 중공 플랜지 형상의 단조 방법 중 보다 적절한 단조방법인 압조 단조에 있어서 일반적으로 사용되고 있는 SM10C에 대한 유한요소 해석을 수행하였으며, 제품의 형상비에 따라 폴딩 결함의 발생 유무를 검토하고, 폴딩 결함 없이 단조하기 위한 중공 플랜지의 형상한계 비를 제시하였다.

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Elasto-plastic behaviour of structural laminated timber joint by flange thickness of H beam (H형강 플랜지 두께변화에 따른 구조용집성재 접합부의 탄소성거동)

  • Kim, Soon Chul;Yang, Il Seung
    • Journal of Korean Society of Steel Construction
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    • v.18 no.3
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    • pp.385-393
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    • 2006
  • In Korea, the effective utilization of wod structure is encour aged to preserve natural resources and the global environment.ote demand for wod. The efective combination of structural la minated timber and other materials is expected to extend the potential of building structures. This research examines the moment resis tance-type jointing method using structural laminated timber and H-section stel aiming at development of the two-direction frame for lar ge 9 mm and 12 mm) of the H section. Therefore, we conducted the experiment with bending test of the joints to investigate the s tifnes, strength, strain distributions of laminated timber an d of the flange of the H section, and failure paterns. As shown in the results, t he joints with a flange thicknes of 9 mm and 12 m have superi or strength with a flange thicknes of 9 mm and 12 mm were very large, whic h confirmed the high level of energy absorption of such structure s.

Shear Strength of Plate Girder (플레이트거더의 전단내력)

  • Choi, Chui-Kyung;Kim, Kyu-Suk
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.7 no.2
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    • pp.169-176
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    • 2003
  • In the design of plate girder web panels, it is required to evaluate accurately the elastic buckling strength under shear, whether or not the post-buckling strength is accounted for. Currently, elastic shear buckling coefficient of web panels stiffened by transverse intermediate stiffeners are determined by assuming conservatively that web panels are simply supported at the juncture between the flange and web. Although the notion of the real boundary condition at the juncture of the web and the flanges to be somewhere between simple and fixed has been recognized from early days, the boundary condition has been conservatively assumed, mainly due to lack of means to evaluate it in a rational manner. In this paper, a series of numerical analyses and experiments is carried out to provide a simple equation with some parameters especially the flange-web thickness ratio.

A Numerical Study on Flexural Strength with the Spreading of Upper Reinforcement of Girder into the Adjoining Slab (보 상부철근의 슬래브 내 분산배근에 따른 휨강도의 수치해석적 연구)

  • Park, Jung-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.5
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    • pp.1179-1185
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    • 2007
  • The study of girder-to-column joints under experiment and numerical analysis was carried out to evaluate change of the flexural capacity of the joints with the 2-layer upper reinforcement of girder within rectangular section and the single-layered upper reinforcement at the girder flange. According to the analysis results using the flange width, the flange thickness and the location of reinforcements in the upper flange as variables, in the models with a same effective width, the increasing rate of capacity has nothing to do with the flange width with a same effective width. However, the capacity of the models with the upper reinforcements arranged close to the rectangular beam section is larger than that of the models with the upper reinforcements arranged remotely from the rectangular section. If the range of arrangement fur reinforcement exceeds the effective width, despite of increasing the flange thickness, the capacity is not increased.

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Buckling and Limit Width-Thickness Ratios of Steel Columns under Compression at Elevated Temperatures (온도 상승에 따른 압축강재의 좌굴 및 한계 판폭두께비)

  • Kang, Seong-Deok;Kim, Jae-Uk;Choi, Hyun-Sik
    • Journal of Korean Association for Spatial Structures
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    • v.12 no.3
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    • pp.55-62
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    • 2012
  • 본 연구는 온도 증가에 따른 압축을 받는 H형 강재의 플랜지와 웨브의 국부 및 전체좌굴응력 내화해석 프로그램 개발과 플랜지와 웨브가 항복파괴전에 국부좌굴이 일어나지 않을 한계 판폭두께비의 상관값을 구하는 프로그램을 개발하는 것이다. 고온에서의 강재의 응력-변형도 관계식은 EC3:Part 1.2를 근거로 하였으며, 비교, 검토를 위하여 영국 BS5950의 강재를 대상으로 온도 증가에 따른 압축을 받는 강재의 플랜지와 웨브의 파괴온도와 하중을 본 연구의 내화해석 프로그램으로 예측하였다. 본 연구는 좌굴 및 항복에 대한 내화해석 프로그램을 개발하는 것을 목적으로 하고 적용 예를 통하여 좌굴 및 한계 판폭두께비를 분석하고 개발 프로그램의 타당성을 검토하였다.

Local Buckling and Optimum Width-Thickness Ratios of I-Beams in Fire (화재시 I-형강 보의 국부좌굴과 최적 폭-두께비)

  • Kang, Moon Myung;Yun, Young Mook;Kang, Sung Duk;Plank, R.J.
    • Journal of Korean Society of Steel Construction
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    • v.17 no.4 s.77
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    • pp.491-498
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    • 2005
  • This study involves the development of a computer program to analyze the local buckling stresses for the flange and the web of I-beams under compression at elevated temperatures, and the optimization algorithm to analyze the optimum width-thickness ratios which does not occur their local buckling prior to yield failure. The high-temperature stress-strain relationships of steel used in this study were based on EC3 (Eurocode3) Part1.2 (2000b). In this study, the local buckling stresses and the optimum width-thichness ratios were analyzed considering the influences of the yield stress, local buckling coefficients and width-thickness ratios of the flange and the web. Design examples show the applicability of the computer program developed in this study.

A Study on Optimum Section of New Type Steel-Concrete Composite Beam (신형상 층고절감형 합성보의 최적단면 도출에 관한 연구)

  • Yoon, Myung-Ho;Lee, Yoon-Hee
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.2 no.3
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    • pp.30-35
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    • 2011
  • This study investigates the optimum section properties of newly developed steel-concrete composite beam. For that purpose we developed computer program calculating section properties. The suggested new beam section highly contribute to save inter-story height and reduce construction duration and cost compared with conventional steel works such as H-beam and column + RC slab system. But the section shape have different section modulus with upper and lower fiber because of the unsymmetric cross section. Therefore the parametric study on thickness-ratio of top and bottom flange plate is needed. In this paper the change of neutral axis and section modulus for thickness-ratio of up and down flage plate is analysed and discussed.

Effect of Bone Quality on Insertion Torque during Implant Placement; Finite Eelement Analysis (임플란트 식립 시 골질이 주입회전력에 미치는 영향에 관한 삼차원 유한요소 분석)

  • Jeong, Jae Doug;Cho, In-Ho
    • Journal of Dental Rehabilitation and Applied Science
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    • v.25 no.2
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    • pp.109-123
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    • 2009
  • The aim of the study was to assess the influence of insertion torque of bone quality and to compare axial force, moment and von Mises stress using finite element analysis of plastoelastic property for bone stress and strain by dividing bone quality to its thickness of cortical bone, density of trabecular bone and existence of lower cortical bone when implant inserted to mandibular premolar region. The $Br{\aa}nemark$ MKIII. RP implant and cylindrical bone finite model were designed as cortical bone at upper border and trabecular bone below the cortical bone. 7 models were made according to thickness of cortical bone, density of trabecular bone and bicortical anchorage and von Mises stress, axial force and moment were compared by running time. Dividing the insertion time, it seemed 300msec that inferior border of implant flange impinged the upper border of bone, 550msec that implant flange placed in middle of upper border and 800msec that superior border of implant flange was at the same level as bone surface. The maximum axial force peak was at about 500msec, and maximum moment peak was at about 800msec. The correlation of von Mises stress distribution was seen at both peak level. The following findings were appeared by the study which compared the axial force by its each area. The axial force was measured highest when $Br{\aa}nemark$ MKIII implant flange inserts the cortical bone. And maximal moment was measured highest after axial force suddenly decreased when the flange impinged at upper border and the concentration of von Mises stress distribution was at the same site. When implant was placed, the axial force and moment was measured high as the cortical bone got thicker and the force concentrated at the cortical bone site. The influence of density in trabecular bone to axial force was less when cortical bone was 1.5 mm thick but it might be more affected when the thickness was 0.5 mm. The total axial force with bicortical anchorage, was similar when upper border thickness was the same. But at the lower border the axial force of bicortical model was higher than that of monocortical model. Within the limitation of this FEA study, the insertion torque was most affected by the thickness of cortical bone when it was placed the $Br{\aa}nemark$ MKIII implant in premolar region of mandible.

Arc-type Wheel Profile Design and Test Results (원호형 차륜답면형상(안) 설계 및 현차시험 결과)

  • 허현무;권성태;이찬우;구동회
    • Journal of the Korean Society for Railway
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    • v.7 no.2
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    • pp.130-136
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    • 2004
  • The rolling-stocks on conventional line have suffered wheel problems due to the incompatibility between wheel and track condition. Especially, The 1:40 coned wheel profile's wear is very severe and these increase wheel maintenance cost. Thus we designed several arc-type wheel profiles coned 1:/20 to reduce the wheel flange wear and analyzed the dynamic performance of designed profiles. Tests carried out in service line to analyse the dynamic performance and verify the wear reduction for two cases of profiles. Test results shows the equal level of dynamic performance and the improvement of wheel flange wear compared with the conical wheel profile coned 1:40.

Fatigue Strength of In-plane Welded Attachments (면내 거셋 용접연결부의 피로강도)

  • Bae, Doobyong
    • Journal of Korean Society of Steel Construction
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    • v.15 no.6 s.67
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    • pp.629-637
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    • 2003
  • This s paper presented the results of the three phases of fatigue tests to determine the fatigue strength of in-plane welded gusset joints, which are the most common details inevitably existing in the region of high stress range. A total of 57 fatigue specimens with varying thickness and strengths were made and tensile fatigue tests performed. One full-scale beam fatigue test was also performed. The validity of the fatigue strength of those details in the specification was confirmed, with the effects of thickness of flanges and welded attachments, length of attachments, and strength of applied steel examined. The characteristics of crack initiation and propagation were also observed. The test result was evaluated by comparing it with other test data and fatigue criteria of other countries. To determine the degree of stress concentration in the weld toe depending on geometric configuration such as attachment length and transition radius, analyses were performed. Compared to the present specification, analytical results indicate the need to revise and subdivide the detail categories.