• Title/Summary/Keyword: 표면 stress

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A study of surface stress effects on equilibrium states of thin nanofilm (나노박막의 표면응력에 의한 평형상태에 대한 연구)

  • Kim, Won-Bae;Cho, Maeng-Hyo
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2009.04a
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    • pp.34-37
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    • 2009
  • 본 논문에서는 원자적 계산(atomistic calculation)을 이용한 나노박막의 평형상태(self-equilibrium state)에 대한 해석기법을 제시한다. 두께가 얇은 나노박막은 표면 응력(surface stress)에 의한 영향으로 원자간 거리가 벌크상태의 거리보다 작아진다. 두께가 얇은 나노박막에서의 원자 사이의 거리는 표면 응력과 탄성계수들의 표현식으로 계산이 가능하며, 본 논문에서는 {100}, {111}, {110} 표면을 가지는 나노박막의 평형상태의 해석을 위한 해석적 방법을 제시한다. 원자 사이의 거리를 계산하기 위해서는 보다 정확한 표면 응력의 계산방법이 필요하다. 본 연구에서는 나노박막의 평형상태에 대한 해석을 위해 surface relaxation model을 제시하고, 이 모델을 이용하여 표면응력(surface stress)과 표면강성계수(surface stiffness tensor)와 같은 surface parameter의 계산을 수행한다. 본 논문에서 제시된 surface relaxation model을 검증하기 위하여 분자동역학 전산모사(molecular dynamics simulation)의 수치 결과를 제시하고, 본 연구에서 계산한 equilibrium strain과 비교 검증한다.

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Characterization of Residual Stress in Shot Peened Al 7075 Alloy Using Surface Acoustic Wave (표면파를 이용한 쇼트피닝된 Al 7075 합금의 잔류응력 평가)

  • Kim, Chung-Seok;Kim, Yong-Kwon;Park, Ik-Keun;Kwun, Sook-In
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.291-296
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    • 2006
  • The residual stress in shot-peened Al 7075 alloy was evaluated using surface acoustic wave (SAW). Shot peening was conducted to produce a variation in the residual stress with the depth below the surface under a shot velocity of 30 m/s. The SAW velocity was measured from the V(z) curve using a scanning acoustic microscopy (SAM). The Vickers hardness profile from the surface showed a significant work hardening near the surface layer with a thickness of about 0.25 mm. As the residual stress became more compressive, the SAW velocity increased, whereas as the residual stress became more tensile, the SAW velocity decreased. The variation in the SAW velocity through the shot peened surface layer was in good agreement with the distribution of the residual stress measured by X-ray diffraction technique.

Evaluation of Stress Intensity Factor after Penetration of Plate with Long Surface Crack (긴 표면균열재의 관통후 응력확대계수 평가)

  • Nam Kiwoo;Lee Jongrark
    • Journal of the Korean Institute of Gas
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    • v.4 no.1 s.9
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    • pp.33-39
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    • 2000
  • Stress intensity factor after penetration was discussed experimentally using long surface pre-cracked specimens of aluminum alloy 5083. The propagation behavior evaluation of long surface crack by equation proposed at penetration of short surface crack could be need modification to evaluate precisely because the error was high as aspect ratio is little. The modification of stress intensity factor with consideration of aspect ratio at penetration of long surface crack can be analyzed the behavior of crack penetration quantitatively.

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The Change in Residual Stress of Electroless Nickel Deposits on Aluminum Substrate (Al 소지상에 무전해 Ni도금시 응력 변화)

  • 권진수;최순돈
    • Journal of the Korean institute of surface engineering
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    • v.29 no.2
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    • pp.100-108
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    • 1996
  • The internal stress of acidic electroless nickel deposits on zincated aluminum was determined by spiral contractometer. Several plating conditions such as inhibitor and complexing agent concentrations and pH affecting the internal stress were studied. The resulting intrinsic stress contribution to the total stress was discussed in terms of phosphorous content of the deposit, solution pH, and surface morphology. However, the most important was found to be thermal stress for the total stress of Al substrate, because of high thermal expansion coefficient of the aluminum substrate.

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Effects on Machining on Surface Residual Stress of SA 508 and Austenitic Stainless Steel (SA508 탄소강 및 오스테나이트 스테인리스강의 표면잔류응력에 미치는 기계가공효과)

  • Lee, Kyoung-Soo;Lee, Seong-Ho;Park, Chi-Yong;Yang, Jun-Seok;Lee, Jeong-Geun;Park, Jai-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.5
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    • pp.543-547
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    • 2011
  • Primary water stress corrosion cracking has occurred in dissimilar weld areas in nuclear power plants. Residual stress is a driving force in the crack. Residual stress may be generated by weld or surface machining. Residual stress due to surface machining depends on the machining method, e.g., milling, grinding, or EDM. The stress is usually distributed on or near the surface of the material. We present the measured residual stress for machining on SA 508 and austenitic stainless steels such as TP304 and F316. The residual stress can be tensile or compressive depending on the machining method. The depth and the magnitude of the residual stress depend on the material and the machining method.

Design of Reduced Shear Stress with High-Viscosity Flow Using Characteristics of Thin Film Flow on Solid Surfaces (완전접촉 경계면 위의 박막유동 특성을 이용한 고점도 전단유동에 따른 표면응력 감소 설계)

  • Park, Boo Seong;Kim, Bo Hung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.12
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    • pp.1027-1034
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    • 2014
  • The shear stress on a surface due to the thin film fluid flow is an important issue. In case of a rotating disk, the fluid is delivered to the edge of the disk by centrifugal force, which acts as a body force on the fluid. Wear of a surface is affected by the shear stress acting on the surface and curvature. In this study, we utilize computational fluid dynamics software to model the ratio of curvature and local shear stress on solid surfaces. The key goal of the study is to determine an optimized curvature for the thin film fluid flow on a solid surface in order to minimize the local shear stress affecting the wear of this surface. Our results on the effects of curvature will be utilized for the design of devices that utilize thin film fluid flow on a solid surface, such as rotating-disk spray systems and thin film coating.

Prediction of Axial Residual Stress in Drawn High-Carbon Wire Resulting Due to Increase in Surface Temperature (고탄소강 다단 신선 와이어의 표면 온도 상승에 의한 축방향 잔류응력 예측)

  • Kim, Dae-Woon;Lee, Sang-Kon;Kim, Byung-Min;Jung, Jin-Young;Ban, Deok-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1479-1485
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    • 2010
  • In recent times, due to wire drawing of high carbon steel at a high speed to ensure a high productivity and high strength, axial residual stress are generated because of rapid increase in surface temperature. In the process, the temperatures of the wires increased because of the deformation of the wires and the friction between the die and wire. In particular, in the case of the wire drawing at a high speed, friction leads to a large temperature gradient so that considerable axial residual stress is generated on the surface. In this study, the relationship between axial residual stress and increase in the surface temperature was investigated, and a prediction model of uniform temperature was proposed. Then, a prediction model for residual stress was developed. The proposed model was verified by measuring the residual stress by X-ray diffraction on drawn wires.

Effect of Blast Cleaning on Fatigue Behavior of Non-load-carrying Fillet Welded Cruciform Joints (블라스트 표면처리가 하중비전달형 십자필렛 용접이음의 피로거동에 미치는 영향)

  • Kim, In Tae;Jung, Young Soo;Kim, Kwang Jin;Lee, Dong Uk
    • Journal of Korean Society of Steel Construction
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    • v.21 no.1
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    • pp.55-62
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    • 2009
  • Blast cleaning has been applied in steel bridges for cleaning forged surface and increasing adhesive property of applied coating systems. Blasting is the operation of cleaning or preparing a surface by forcible propelling a stream of abrasive metals against it. Blast cleaning may improve surface geometry and induce compressive residual stress, and eventually may increase fatigue life of weld joints. In this paper, fatigue tests were carried out on three types of non-load-carrying fillet welded cruciform joints, as-welded joints, blast-treated joints, and stress-relieved joints after blasting, in order to investigate effect of blast cleaning on fatigue behavior of the weld joints. By Blast cleaning, the weld toe radius was increased by 29% and compressive residual stress was induced near weld toes. Blast cleaning increased fatigue life and fatigue endurance limit of the weld joints. When the applied stress ranges decreased, the increment in fatigue life became larger. About a 150% increase in fatigue limit could be realized by using blast cleaning.

Variation of Surface Crack Shape in Pressure Vessel Materials (압력용기 소재에서의 표면균열의 형상변화)

  • 허용학;이주진;이해무
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.3
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    • pp.617-623
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    • 1990
  • Cracks present in pressure vessels have been reported to be mostly semi-elliptic surface cracks. The fatigue crack growth rates(FCGR) of surface cracks in the pressure vessel materials, API5A-K55 and SPV 500, used in this study were showed to be different depending on the direction of propagation of the surface crack. An equation for the prediction of the shape change of the surface crack was obtained by combining the Paris' relations for each direction of surface crack extension and agreed well with the experimental data. And also FGGR in both materials were evaluated and prediction of the shape change of surface crack were made using averaged stress intensity factor.

Effect of Plating Conditions on Internal Stress of Nickel Electrodeposits (電析니켈에 있어서 電着條件이 內部應力에 미치는 影響)

  • Koh, Suck-Soo
    • Journal of the Korean institute of surface engineering
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    • v.13 no.4
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    • pp.211-220
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    • 1980
  • Internal stress of electrodeposited metals affect physical and mechanical characteristics of deposits. Internal stress of nickel deposits was reviewed intensively. Important outcomes are as follows. Substrate have an important effect on internal stress of electrodeposit. Origin of its internal stress could be explained mismatch of crystal lattice and coalescence of crystallites. When surface cleaning is not satisfying, instantaneous stress is low but the electrodeposited layer being thickened increasingly stress become to high and peeling phenomenon occurs. Effect of current density and temperature on internal stress is variable. Internal stress increases rapidly at pH 5 and above because of codepositing colloidal materials caused hydrolysis. Concentrations of nickel ion and $H_3BO_3$ ion affect little on internal stress and solution which contains impurities tend to increase stress. Especially impurities of $H_2O_2$ and iron ion have a great effect on internal stress. Additives are divided in two kind. One is increasing tensile stress another is increasing compressive stress. Concentrations of additives have a great effect on internal stress.

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