• Title/Summary/Keyword: 표면 응력

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Prediction of Axial Residual Stress in Drawn High-Carbon Wire Resulting Due to Increase in Surface Temperature (고탄소강 다단 신선 와이어의 표면 온도 상승에 의한 축방향 잔류응력 예측)

  • Kim, Dae-Woon;Lee, Sang-Kon;Kim, Byung-Min;Jung, Jin-Young;Ban, Deok-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1479-1485
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    • 2010
  • In recent times, due to wire drawing of high carbon steel at a high speed to ensure a high productivity and high strength, axial residual stress are generated because of rapid increase in surface temperature. In the process, the temperatures of the wires increased because of the deformation of the wires and the friction between the die and wire. In particular, in the case of the wire drawing at a high speed, friction leads to a large temperature gradient so that considerable axial residual stress is generated on the surface. In this study, the relationship between axial residual stress and increase in the surface temperature was investigated, and a prediction model of uniform temperature was proposed. Then, a prediction model for residual stress was developed. The proposed model was verified by measuring the residual stress by X-ray diffraction on drawn wires.

Sequential multiscale analysis of FCC nanofilm considering hyperelastic effect (비선형 탄성효과를 고려한 FCC 나노박막의 순차적 멀티스케일 해석)

  • Kim, Won-Bae;Cho, Maeng-Hyo
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2011.04a
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    • pp.253-256
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    • 2011
  • 본 논문에서는 표면효과와 비선형 탄성효과를 고려한 FCC 나노박막의 순차적 멀티스케일 해석 모델을 제시한다. 표면에서의 구성방정식은 표면응력과 표면탄성계수를 이용하여 선형으로 표시되며, 표면효과를 나타내기 위한 표면물성들은 EAM 포텐셜을 이용한 원자적 계산 방법으로 계산된다. 두께가 얇은 나노박막은 표면응력으로 인하여 면내 방향으로 수축 또는 인장의 변형이 발생하게 된다. 나노박막의 평형상태에서의 변형율은 두께가 얇은 박막의 경우 재료가 선형 탄성 영역을 벗어나는 값을 가지는 경우가 많으므로 나노박막의 해석시 벌크 영역의 비선형 탄성 효과를 고려해야 한다. 이러한 비선형 탄성 효과를 고려하기 위해 본 연구에서는 FCC 구조를 가지는 금속의 비선형 탄성 모델을 제시하고, EAM 포텐셜로 계산된 응력과 탄성 계수를 이용하여 매칭 기법을 통하여 비선형 탄성 모델의 계수들을 결정한다. 또한 Cauchy-Born Rule 모델과 분자동역학 전산모사를 통하여 본 연구에서 제안된 비선형 탄성 모델에 대한 검증을 수행한다.

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Stress Measurement of Structural Member Using Piezoelectric Property (압전 특성을 이용한 구조물 부재의 응력측정)

  • Im, Eun Sang;Kim, Tea Hoon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.2
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    • pp.103-108
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    • 2007
  • A stress measurement method of structural member using piezoelectric property and electrostatic voltmeter is presented. The electric potentials of the surface of the piezoelectric element, which are proportional to the strain ${\varepsilon}$ on the structural member, are measured by an electrostatic voltmeter during load cycling. The stress ${\sigma}$ is calculated by this strain ${\varepsilon}$. Moreover, a stress distribution measurement tape which can be used for the stress distribution measurement along a specified line on the surface of structural member is developed, and the surface potential was measured by an electric static voltmeter of non-contact type. The applicability of the stress distribution measurement tape is examined through experiments using a notched specimen under cyclic loading. The measured distributions of x, y and xy are compared with those calculated by FEM analysis.

Design of Reduced Shear Stress with High-Viscosity Flow Using Characteristics of Thin Film Flow on Solid Surfaces (완전접촉 경계면 위의 박막유동 특성을 이용한 고점도 전단유동에 따른 표면응력 감소 설계)

  • Park, Boo Seong;Kim, Bo Hung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.12
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    • pp.1027-1034
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    • 2014
  • The shear stress on a surface due to the thin film fluid flow is an important issue. In case of a rotating disk, the fluid is delivered to the edge of the disk by centrifugal force, which acts as a body force on the fluid. Wear of a surface is affected by the shear stress acting on the surface and curvature. In this study, we utilize computational fluid dynamics software to model the ratio of curvature and local shear stress on solid surfaces. The key goal of the study is to determine an optimized curvature for the thin film fluid flow on a solid surface in order to minimize the local shear stress affecting the wear of this surface. Our results on the effects of curvature will be utilized for the design of devices that utilize thin film fluid flow on a solid surface, such as rotating-disk spray systems and thin film coating.

Effects of Laser Source Geometry on Laser Shock Peening Residual Stress (레이저 광원 형상이 레이저 충격 피닝 잔류응력에 미치는 영향)

  • Kim, Ju-Hee;Kim, Yun-Jae;Kim, Joung-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.6
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    • pp.609-615
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    • 2012
  • In LSP (laser shock peening) treatment, the laser source geometries when the laser beam strikes the metal target area are diverse. The laser spot geometry affects the residual stress field beneath the treated surface of the metallic materials, which determines the characteristics of the pressure pulse. In this paper, detailed finite-element (FE) simulations on laser shock peening have been conducted in order to predict the magnitude and of the residual stresses and the depth affected in Inconel alloy 600 steel. The residual stress results are compared for circular, rectangular, and elliptical laser spot geometries. It is found that a circular spot can produce the maximum compressive residual stresses near the surface but generates tensile residual stresses at the center of the laser spot. In the depth direction, an elliptical laser spot produces the maximum compressive residual stresses. Circular and elliptical spots plastically affect the alloy to higher depths than a rectangular spot.

기어용 SCM415 침탄질화 저리재의 피로거동

  • 송삼홍;이상훈;박귀영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.311-315
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    • 1992
  • 일반적으로 기계구조물에서는 비교적 응력확대계수 K의 해석이 용이한 판 두께를 관통하는 관통크랙보다는 표면에 존재하는 결함에서 발생, 전파하는 표면 크랙이 대부분이다. 표면은 내부보다 소성변형에 대한 저항이 작고, 대기에 직접 접해 있으며, 평활재에 있어서의 인장, 압축이외의 응력은 일반적으로 표면에서 최대가 되는 등의 이유로 내부보다 쉽게 피로재해를 받는다. 침탄질화 열처리를 하는 중요한 목적이 재료 표면에 있어서 경화능과 피로강도의 향상이므로 침탄질화 처리재의 표면 크랙에 관한 연구가 절실히 요구됨은 당연하다.

Measurement of Two-Dimensional Skin Friction Distribution Using the Overall Fringe Images (간섭영상을 이용한 이차원 표면전단응력 분포 측정에 관한 연구)

  • Lee Han-Sang;Lee Yeol;Yoon Woong-Sup
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.2
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    • pp.87-94
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    • 2006
  • An experimental research program providing knowledge to measure two-dimensional skin friction variation over a certain region of model surface is presented. In the oil-fringe imaging skin friction(FISF) technique, local slope of a thin oil applied on a test surface is measured from the interference fringe patterns on the oil surface, and its information is then related to the applied shear over the oil by the thin-oil lubrication theory. The FISF technique has been applied for a separation flowfield ahead of a circular cylinder vertically mounted on a flat plate, and it has been found that the FISF skin friction results show good comparison with the other numerical/experimental data obtained for similar conditions. implying an applicability of the technique.

A Study on the Fatigue Crack Growth Behavior of Surface Cracks (SB41 강의 표면 피로균열 진전 특성에 관한 연구)

  • 배원호;김상태;이택순
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.3
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    • pp.916-923
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    • 1991
  • 본 연구에서는 표면 균열이 있는 평판의 탄소성 피로하중 상태에서 성장하는 균열 형태의 변화와, 작용하는 응력의 크기에 따른 균열 개페구 특성의 변화를 연구하 였다.또, 유효 응력 확대계수 범위, .DELTA.K$_{eff}$와 J적분범위, .DELTA.J가 탄소성 응력 상태에서의 표면 피로균열 진전속도를 나타내는 역학양으로 사용되는데 따른 적합성등 을 검토하였다.

Effect of Ni plating and surface roughness on the bonding strength of thermoelectric module (열전 모듈의 접합강도에 미치는 Ni 도금 및 표면 거칠기의 영향)

  • Kim, Seong-Sun;Go, Byeong-Man;Son, In-Jun;Park, Gwan-Ho;Jo, Sang-Heum
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.347-348
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    • 2015
  • Ni 도금 및 표면 거칠기에 따른 열전모듈의 접합강도 특성을 알아보기 위해 Bi-Te 소재 위에 Sand-blasting 방법을 사용하여 표면 거칠기를 조절하고, Ni-P 무전해 도금을 수행하였다. 접합강도 측정 및 표면 성분을 분석하기 위해 전단응력 측정기, FE-SEM을 이용하였다. Sand-blasting과 Ni 도금을 실시한 시편이 sand-blasting과 도금을 미실시한 대조군보다 전단응력이 높았고, 큰 방 수의 sand로 sand-blasting 한 시편일수록 전단응력이 더 높은 경향성을 보였다.

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Study on Effect of Mechanical Machining and Heat Treatment on Surface Residual Stress of TP316L Stainless Steel (TP 316L 스테인리스강의 기계가공 및 열처리에 의한 표면잔류응력 특성 측정 연구)

  • Lee, Kyoung-Soo;Lee, Jeong-Keun;Song, Ki-O;Park, Jai-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.5
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    • pp.453-458
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    • 2011
  • We study the effect of mechanical machining and heat treatment on the surface residual stress of TP 316L stainless steel. Electrical discharge machining (EDM), milling and grinding were applied to TP 316L plate specimens. The residual stress and hardness were measured and the effect of heat treatment on the surface residual stress was examined. The residual stress was measured by the X-ray diffraction method, which showed that the surface residual stress was related only to the stress magnitude and was independent of the compressive or tensile component. The surface residual stress was greatly decreased by the heat treatment, but it was not removed completely.