• Title/Summary/Keyword: 표면응력

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The Study on Long-Life Surface Treatment(Burnishing) in Bearing (베어링에 적용되는 장수명 표면 처리(Burnishing) 연구)

  • Sim, Hui-Chan;Kim, Tae-Gyeong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.283-283
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    • 2015
  • 현재 LAC 베어링에 적용되는 표면 처리는 일반적으로 하드터닝+슈퍼피니싱 가공이 적용되고 있고, 장수명을 위한 표면 처리 기술이 보다 더 요구되는 추세이다. Burnishing 기술은 매끄럽고 단단한 공구를 베어링 궤도면에 충분한 압력을 가하여 서로 문질러(rubbing) 마찰면을 소성 변형시켜 표면 거칠기 및 압축 잔류 응력 등을 향상 시키는 기술이며, 베어링과 같은 금속의 경우 버니싱 가공 적용 시 광택을 띠는 특성을 가지므로 외관 품질 향상에 기여하므로 슈퍼 피니싱 공정을 대신할 수 있다. 또한 표면 finishing, 표면 경도, 내마모성 및 피로/부식 저항성을 향상시킨다. 이에 본 연구에서는 슈퍼 피니싱 가공을 대신하기 위한 버니싱 가공의 물성을 검토하였고, 다른 공정과의 비교를 통한 버니싱 기술의 효과 확인하였다.

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Thermal Damage Characterization of Silicon Wafer Subjected to CW Laser Beam (CW 레이저 조사에 의한 실리콘 웨이퍼의 손상 평가)

  • Choi, Sung-Ho;Kim, Chung-Seok;Jhang, Kyung-Young;Shin, Wan-Soon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.10
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    • pp.1241-1248
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    • 2012
  • The objective of this study is to evaluate the thermal damage characterization of a silicon wafer subjected to a CW laser beam. The variation in temperature and stress during laser beam irradiation has been predicted using a three-dimensional numerical model. The simulation results indicate that the specimen might crack when a 93-$W/cm^2$ laser beam is irradiated on the silicon wafer, and surface melting can occur when a 186-$W/cm^2$ laser beam is irradiated on the silicon wafer. In experiments, straight cracks in the [110] direction were observed for a laser irradiance exceeding 102 $W/cm^2$. Furthermore, surface melting was observed for a laser irradiance exceeding 140 $W/cm^2$. The irradiance for surface melting is less than that in the simulation results because multiple reflections and absorption of the laser beam might occur on the surface cracks, increasing the absorbance of the laser beam.

A study on fatigue properties of plasma carburized low carbon Cr-Mo steel (플라즈마 침탄한 저탄소 Cr-Mo강의 피로특성에 관한 연구)

  • Park, Kyeong-Bong;Sin, Dong-Myung;Lee, Chang-Youl;Lee, Ktung-Sub
    • Korean Journal of Materials Research
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    • v.10 no.7
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    • pp.505-514
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    • 2000
  • The carburizing behavior and fatigue properties of the plasma carburized low carbon Cr-Mo steel(0.176C-1.014Cr-0.387Mo) have been investigated. The effective case depth in plasma carburized steel increased up to 50% in comparison with that of gas carburizing, and this case depth increased with the increasing surface carbon content. With increasing time in plasma carburizing, the surface carbon content increased but its increasing rate decreased. Fatigue properties were studied in terms of microstructure, case depth, retained austenite and residual stress near the surface. The fatigue limit of the plasma carburized steel was higher than that of gas carburized one. The initiation of microcracks and initial crack propagation were retarded due to a relatively little surface and internal oxidation layer in plasma carburized steel. Fractography showed the crack initiated at the surface, and transgranular fracture at surface layer was more predominant in plasma carburized steel compared to that of gas carburized steel.

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A Study on Uniaxial Tensile Stress of Tensioned Membrane (인장막구조물의 단축인장응력에 관한 연구)

  • Kang, Joo-Won;Kim, Jae-Yeol
    • Journal of Korean Association for Spatial Structures
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    • v.11 no.3
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    • pp.85-93
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    • 2011
  • Membrane materials are very flexible, thus wrinkling, uniaxial state, can be occurred. The wrinkling are due to lots of various factors as eccentric force, construction errors, and fabrication errors. These wrinkled membrane elements are in status of uniaxial stress. In the paper, a method which be able to check the wrinkling is proposed. The stress-deformation analysis of membrane structures for given external load will be carried out, and here the membrane elements are regarded as wrinkled state if the principal stress 2 is smaller than 0. With proposed method, two existed construction examples, Suwon auditorium and Okinawa 75 Expo, are analyzed.

A Study on the Optimization of Ballast Water Treatment System for Scale-up (선박평형수 처리장치의 Scale-up을 위한 조건 최적화 연구)

  • Kang, Ahyoung;Song, Ju Yeong
    • Korean Chemical Engineering Research
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    • v.54 no.5
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    • pp.630-635
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    • 2016
  • In the prior work, we studied a ballast water treatment apparatus, which is secondary pollution free by using physical treatment of shear stress. The principle of this apparatus is smashing various microorganisms by shear stress generated between stationary outer cylinder and revolving inner cylinder. Because of various magnitude of shear stress according to the inner cylinder surface type and revolution speed, an appropriate surface type and optimum revolution speed should be studied by consecutive experiment to determine the reference data for commercial apparatus. Through a comparative study of disk type and cylinder type of ballast water treatment apparatus, cylinder type is turned out to be superb to disk type. In this study, we studied to determine the superior collaboration of cylinder type, groove type and knurling type of inner cylinder to non patterned outer cylinder, and to optimize the revolution speed and flow rate according to the gap between inner cylinder and outer cylinder. As a result, we could get perfect sterilization effect at groove type under the conditions of 250 mL/min of flow rate at 8,000 rpm and 500 mL/min of flow rate at 10,000 rpm respectively.

A Study on the Calculation of Stress Intensity Fantors considering Pressure of Crack-Face (균열면의 압력을 고려한 응력확대계수의 결정에 관한 연구)

  • 진치섭;최현태;이홍주
    • Magazine of the Korea Concrete Institute
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    • v.7 no.3
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    • pp.175-186
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    • 1995
  • The determination of the stress intensity factors is investigated by sur-face integral method around the crack tip of the nlass~vc: concrete structure. The surface integral met hod is naturally derived from the standal-ci path integral J. Howevcr. In the J integral method, pressure in the crack-face and body forces can not be considered, while this theory has advantage of ccmsidering many kind of forces, so t.his theory will be useful in investigating more accurate strt:ss states around crack tip. Furthermore. t h~s rrlethod can elerninate unntussary process of using singular elements and fine mesh around crack tip which is used 11; modelling the singularity around crack tip. A computer program for determming $K_I$, $K_{II}$ is tfcvulopcd by applying this theory. $K_I$, $K_{II}$ values usmg X noded isoparametric elements which was proved and variation of the stress intensity factor was investigated by application of darn structures.

Sensitivity Analyses of Finite Element Parameters of Laser Shock Peening for Improving Fatigue Life of Metalic components (금속 재료 피로수명 향상을 위한 LSP 유한요소 변수 민감도 해석)

  • Kim, Ju-Hee;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.12
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    • pp.1821-1828
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    • 2010
  • Laser shock peening(LSP) is an innovative surface treatment technique, and it has been successfully used to improve the fatigue performance of metallic components. It is widely known, that cracks caused by metal fatigue occur only at the location where the metal is subject to tension, and not at the location where the metal is subjected to compression. Therefore, LSP can be employed to improve fatigue life because it generates a high-magnitude compressive residual stress on the surface and interior of metallic components. In this study, we analyzed the applicability of the LSP method in improving fatigue performance and evaluated the various parameters that influence the compressive residual stress. Further, we analyzed the change in the mechanical properties such as surface dynamic stress and the compressive residual stress on the surface and interior of metallic components.

Computer Simulation of the Effects of Content and Dispersion of Impact Modifier on the Impact Strength of Nylon 6 Composites (충격보강제의 함유량과 분산이 나일론 6 복합체의 충격강도에 미치는 영향의 컴퓨터 해석)

  • Woo, Jeong Woo;Lyu, Min-Young
    • Elastomers and Composites
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    • v.49 no.4
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    • pp.284-292
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    • 2014
  • Polymer has low mechanical strength than metal. In particular, the impact strength is very weak. Impact modifier reinforced polymers are frequently used. Impact strength of reinforced polymer is changed according to content and distribution of impact modifier. In this study, izod impact test has been simulated to analyze the mechanism of impact modifier reinforced Nylon 6. Computational results were compared for numbers and distributions of impact modifier. As the total volume of rubber particles decreased, the stress at the notch increased for the simulation model that the volume decreases as particle number increases. As the surface area of particle sphere increased, the stress and difference of principle stress increased for the simulation model that the total surface increases as particle number increases.

The Crack Resistance for PSG and Pe-Sin Films in the Semiconductor Device (반도체소자의 표면보호용 PSG, PE-SIN박막의 항균열특성에 대한 연구)

  • Ha, Jung-Min;Shin, Hong-Jae;Lee, Soo-Woong;Kim, Young-Wug;Lee, Jung-Kyu
    • Korean Journal of Materials Research
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    • v.3 no.2
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    • pp.166-174
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    • 1993
  • Abstract The crack resistance of PSG(Phosphosilicate Glass) and PE-SiN(Plasma Enhanced CVD S${i_2}{N_4}$)films deposited on aluminium thin films on Si substrate was analyzed in this study. PSG was deposited by AP-CVD and PE- SiN by PE-CVD. All the films underwent repeated heat cycles at 45$0^{\circ}C$for 30 min. Crack formation and development were examined between each heat cycle. The crack behavior was found to be closely related to the stresses in the films. The stress induced by the difference in thermal expansion behavior between the passivation layers and underlying aluminum film may cause the crack. Crack resistance decreases as the thickness of PSG films increases due to the high tensile stress of the films. Phosphorus in the PSG films releases tensile stress and consequently the stress of the films tends to show compressive stress. As a result, crack resistance increased as the concentratin of P in the PSG films increased. Crack resistance in the PE-SiN films also increased with compressive stress. An experimental model to predict crack generation in the PSG and PE-SiN films during heat cycle was suggested.

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A Study on the Mask Fabrication Process for X-ray Lithography (X-선 노광용 마스크 제작공정에 관한 연구)

  • 박창모;우상균;이승윤;안진호
    • Journal of the Microelectronics and Packaging Society
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    • v.7 no.2
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    • pp.1-6
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    • 2000
  • X-ray lithography mask with SiC membrane and Ta absorber patterns has been fabricated using ECR plasma CVD, d.c. magnetron sputtering, and ECR plasma etching. The stress of stoichiometric SiC film was adjusted by rapid thermal annealing under $N_2$, ambient. Adjusting the working pressure during sputtering process resulted in a near-zero residual stress, reasonable density, and smooth surface morphology of Ta film. Cl-based plasma showed a good etching characteristics of Ta, and two-step etching process was implemented to suppress microloading effect fur sub-quarter $\mu\textrm{m}$ patterning.

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