• Title/Summary/Keyword: 표면결함 계측

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On-line Surface Defect Detection using Spatial Filtering Method (공간필터법을 이용한 온라인 표면결함 계측)

  • Moon, Serng-Bae;Jun, Seung-Hwan
    • Journal of Navigation and Port Research
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    • v.28 no.1
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    • pp.43-49
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    • 2004
  • Defects inspection of commodities are very important with those design and manufacturing process and essential to strengthen the competitiveness of those. If on-line automatic defects detection is performed without damaging to products, the production cost shall be curtailed through the reducing man-power, economical management of Q.C(Quality Control). In this paper, it is suggested three spatial filtering methods which can extract the necessary information in case of defects being on the surface of object like iron plate. In addition, the dependence of filtering characteristics on parameters such as the pitch and width of slits is analyzed and the surface defect detection system is constructed. Several experiments were carried out for determining the adequate spatial filtering method through comparing and analyzing effects of parameters like defect's size and shape, intensity of light, noise of coherent source and slit number.

Detection of Real Defects in Composite Structures by Laser Measuring System (레이저 계측시스템에 의한 복합재료 구조물의 실제결함 검출)

  • 정성균;김태형;김경석;강영준
    • Composites Research
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    • v.15 no.5
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    • pp.19-26
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    • 2002
  • Real defects in composite structures were detected by using laser measuring system. Four types of real defects, that is, impact-induced delamination in a composite laminate, debond in a honeycomb structure, free-edge delamination in a composite laminate and debond in an adhesive joint, were made by applying several types of loads to the specimens. Laser measuring system such as ESPI and shearography technique were used to detect those defects. Thermal loading method, which can easily induce the surface deformation of specimen, was used to detect the defects. Experimental results show that the defects in composite structures could be easily detected by ESPI and shearography technique. Moreover, it shows that ESPI and shearography technique could be usefully applied to the detection of defects in various kinds of composite structures.

Application Study of Structural Strength Estimation by Measuring Velocity of Shear Wave (전단파 속도계측에 의한 구조물 강도추정 실용화 연구)

  • Park, Eunchurn;Choi, Jun-Seong;Lee, Han-Gu;Yoon, Jong-Ku
    • 한국방재학회:학술대회논문집
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    • 2011.02a
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    • pp.162-162
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    • 2011
  • 표면파 속도 측정은 근래 토목분야에서는 비파괴 지반조사기법으로 활용되고 있다. 최근에는 디지털 신호처리기술의 발달과 함께, 더욱 정확해진 자료분석 알고리즘을 통하여 표면파 탐사관련 기술이 향상되어 3차원의 공간연속적인 시험이 가능해졌다. 본 연구는 표면파의 분산 특성을 이용하여 콘크리트 구조물의 깊이별 강성평가를 하는 SASW(Spectral Analysis of Surface Waves)기법과 STFT(Short time Fourier Transform)과 HWT(Harmonic Wavelet Transform)를 이용한 주파수영역에서의 공진주파수를 통한 부재평가 기법인 IE(Impact Echo)기법을 이용하여 대상부재의 강도평가를 수행하기 위한 시제품 개발을 수행하였다. 시제품은 메인프레임과 2개의 센서로 이루어져 측정을 수행하며 측정장치와 DAQ장치 및 S/W로 구성되어 있다. 메인프레임의 진동특성영향을 제거하기 위하여 2개의 센서는 프레임과 띄움구조로 설계하였고 센싱하는 위치는 대상 재료의 밀착되어 계측할 수 있도록 설계하였다. 탄성파를 계측하여 대상 재료의 깊이별 측정된 표면파의 속도를 계측하며 개발된 시제품의 구조물별 적용성 평가를 위한 실험을 수행하였고 평균 표면파 속도를 통해 추정한 콘크리트 두께와 결함 및 강도 추정의 적용성을 평가하였다. 시제품을 이용해 시험콘크리트 표면파를 측정한 결과 SASW기법을 이용하여 깊이에 대한 위상속도 분포와 IE기법의 결과로 개발된 시제품의 합리적 적용성이 평가되었다. 그러나 재료의 강도추정에 있어서는 각각 알고리즘의 주파수분석 요소들에 의해 변동되는 경향을 보여 추후 많은 테스트를 통해 속도-강도 추정의 회귀곡선식을 S/W에 탑재시키고 다양한 방법으로 조합하는 알고리즘으로 신뢰성있는 강도추정을 위한 알고리즘을 개발하여야 한다.

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Proper Monitoring Methods for Safety Management of Tailings Dam (광물찌꺼기적치장의 안전관리를 위한 적정 모니터링 방안 연구)

  • Jung, Myung Chae;Kim, Jeong Wook;Hwang, In-ho;Yang, In Jae;Park, Jay Hyun;Park, Ju Hyun;Kim, Tae Youp
    • Journal of the Korean Society of Mineral and Energy Resources Engineers
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    • v.55 no.6
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    • pp.576-587
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    • 2018
  • This study has focused on analysis factors affecting safety monitoring system at tailings sites, and the evaluation equipment to monitor the factors. Twenty sites at eighteen mines with unsafe conditions were selected to examine the equipment. There were three main factors influenced safety in the sites including surface erosion, piping, and slope instability. In detail, the surface erosion was divided into three sub-factors (planting, soil-topping layer, and tailings), piping into three sub-factors (liner, rain protection facility and leachate), and slop instability was also divided into three sub-factors (slop, concrete wall, and reinforcing wall). As results of in-field measurement, a CCTV was the most effective facility, and electrical resistivity survey, acoustic sensing, thermal liner sensor, structure inclinometer, rainfall meter, and flowmeter were also highly effective. According to applications of the facilities in the unstable tailings, structural defects were mainly found in the piping, which was the most important monitoring factor for safety management of tailings sites.

Spatial Filtering Characteristics on Rotation of Single Slit (단슬리트구조센서의 회전에 따른 필터링특성 연구)

  • Jun, Seung-Hwan;Moon, Serng-Bae
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2012.10a
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    • pp.250-251
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    • 2012
  • 여러 분야에서 공간적 물리량, 패턴 또는 분포 등의 공간정보를 공간적으로 처리하는 방법이 연구 개발되어 왔다. 공간필터링 또는 공간필터법이라고 불리기도 하는 이 기법은 현재 직선 회전 군속도, 표면거칠기, 토석류속도, 형상, 결함 등 여러 계측분야에서 활용되고 있다. 이들 분야에 활용되는 공간필터는 복수개의 슬리트로 구성되며, 최상의 계측목적을 달성하기 위해서는 최적하중함수를 설계하여 각각의 슬리트에 맞는 하중값을 적용하여야 한다. 본 연구에서는 계측계의 간략화를 구현하기 위한 기초연구로서 기본이 되는 단슬리트의 구조 및 회전에 따른 필터링특성을 분석하였다.

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Review of the Current infrared Thermorgraphy Techniques for Detecting Defects in Civil Structures (토목 구조물의 손상 검출을 위한 적외선 열화상 기법의 적용 사례 분석)

  • Sim, Jungi;Zi, Goangseup;Park, Jin-Hyung;Cho, Hyo-Nam;Lee, Jong Seh
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.3
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    • pp.71-83
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    • 2008
  • In this paper, the basic principle, the application and the limitation of Infrared thermography technique to detect defects in different kinds of concrete structures are reviewed. Considered are voids beneath the concrete surface with experiments, delamination between concrete surface and fiber reinforced polymer sheet, the deterioration of steel bars in reinforced concrete, surface defects in historical buildings, pavements, bridges, and railway track graves. As a result, we conclude that infrared thermography methods are useful for fast detecting defects; however, they are influenced by environmental factors, specially temperature. Therefore it is recommended to use the infrared thermography technique with other NDT equipments to expect better result.

Evaluation of Rail Fatigue Life by Grinding of Kyeong-Bu High-Speed Line (경부고속선의 레일 연마에 따른 레일 피로수명 평가)

  • Kim, Man-Cheol;Choi, Eun-Soo
    • Journal of the Korean Society for Railway
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    • v.13 no.6
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    • pp.577-582
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    • 2010
  • The importance of maintenance of rail surface defects is increasing according to the KTX operation. That is because during high speed operation of rolling stocks, rail surface defects shorten fatigue life of rail, accelerate track degradation and deteriorate ride comfort. Rail grinding has been applied for effective rail maintenance in Kyeong-Bu HS line. This paper evaluates the effectiveness of rail grinding in term of rail fatigue life. To this end, the stresses of the rail are measured under KTX running and the equivalent stress range is calculated by RMC after the frequency analysis done with rainflow counting method. Also, The Modified Miner's rule is applied to predict the fatigue life of ground rail. The result of the analysis shows that the fatigue life of ground rail is increased by 15%.

Study on the measuring uncertainty of wide band PD measuring instrument (Wide band 측정기를 이용한 PD계측에서 측정신뢰도의 추정에 관한 연구)

  • Jeong, Jung-Il;Kim, Jong-Hyung;Shon, Hwa-Young;Kim, Kyu-Sub;Huh, Chang-Su
    • Proceedings of the KIEE Conference
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    • 2005.07c
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    • pp.1896-1897
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    • 2005
  • 보이드, 이물, 돌기 둥 고분자 절연체 내의 결함은 이곳에 전계가 가해질 때, 국부적 전계집중을 유발하며, 절연체 내의 미소 방전을 일으킨다. 이 때 발생한 미소 방전에 의해 보이드 표면의 고분자 물질은 기계적, 화학적 열화를 일으키며, 이에 따라 전기적 트리를 형성하게 된다. 이러한 트리는 결국 절연체의 절연파괴로 진전되므로, 고분자 물질을 절연물로 사용하는 전력기기의 경우에는 신뢰성에 큰 문제를 유발한다. 따라서, 이러한 방전(부분방전)이 일어날 때 생기는 전기적 신호를 검출하여, 절연물의 신회성을 평가하는 것은 매우 중요하다. 이러한 부분방전은 IEC둥 국제기술기준에 그 제한 값이 정하여져 있으며, 본 논문에서는 이러한 값을 수학적으로 평가하는 방법에 대해 연구하였다.

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A Study on Real-Time Defect Detection Using Ultrasound Excited Thermography (초음파 서모그라피를 이용한 실시간 결함 검출에 대한 연구)

  • Cho, Jai-Wan;Seo, Yong-Chil;Jung, Seung-Ho;Jung, Hyun-Kyu;Kim, Seung-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.4
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    • pp.211-219
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    • 2006
  • The UET(ultrasound excited thermography) for the ,eat-time diagnostics of the object employs an infrared camera to image defects of the surface and subsurface which are locally heated using high-frequency putted ultrasonic excitation. The dissipation of high-power ultrasonic energy around the feces of the defects causes an increase In temperature. The defect's image appears as a hot spot (bright IR source) within a dark background field. The UET for nondestructive diagnostic and evaluation is based on the image analysis of the hot spot as a local response to ultrasonic excited heat deposition. In this paper the applicability of VET for fast imaging of defect is described. The ultrasonic energy is injected into the sample through a transducer in the vertical and horizontal directions respectively. The voltage applied to the transducer is measured by digital oscilloscope, and the waveform are compared. Measurements were performed on four kinds of materials: SUS fatigue crack specimen(thickness 14mm), PCB plate(1.8 mm), CFRP plate(3 mm) and Inconel 600 plate (1 mm). A high power ultrasonic energy with pulse durations of 250ms Is injected into the samples in the horizontal and vertical directions respectively The obtained experimental result reveals that the dissipation loss of the ultrasonic energy In the vertical injection is less than that in the horizontal direction. In the cafe or PCB, CFRP, the size of hot spot in the vortical injection if larger than that in horizontal direction. Duration time of the hot spot in the vertical direction is three times as long as that in the horizontal direction. In the case of Inconel 600 plate and SUS sample, the hot spot in the horizontal injection was detected faster than that in the vertical direction