• Title/Summary/Keyword: 편마찰 실험

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A study on frictional characteristics in galvannealed sheet steel using one flat friction test (편마찰 실험을 이용한 합금화 온도별 GA 강판의 마찰특성에 관한 연구)

  • Jeon Sung-Jin;Lee Jung-Min;Kim Sang-Ju;Kim Byung-Min
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1575-1578
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    • 2005
  • As GA(Galvannealed sheet steel, GA) has good corrosion resistance, weldability and paintability as well as excellent stamping formability it's demand is rapidly increasing for automotive panel. But the layer of the Galvannealed sheet steel is easy to have a coating layer such as powdering and flaking in the press process because it is composed of Fe-Zn alloy. Therefore, the process condition is properly required to form the surface treated sheet steel. The frictional characteristics with dies are changed according to the annealing temperature, $505^{\circ}C,\;515^{\circ}C\;and\;540^{\circ}C$ during the process. To obtain the frictional characteristics of GA sheet steel in this study, on flat friction test is conducted. The friction coefficient is compared with the variation of pressure and velocity, viscosity of lubricant at the various galvannealed temperatures.

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Effect of Specimen Orientation on Fatigue Crack Growth Behavior in Friction Stir Welded Al7075-T651 Joints (마찰교반용접된 Al7075-T651 용접부의 피로균열전파 거동에 미치는 시험편 채취방향의 영향)

  • Jeong, Yeui Han;Kim, Seon Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.12
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    • pp.1317-1323
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    • 2014
  • The aim of this paper is to investigate the effects of crack orientation on fatigue crack growth behavior in friction stir welded (FSWed) Al 7075-T651. Fatigue crack growth testing was conducted on compact tension (CT) specimens machined from the friction stir welds and the base metal under constant stress intensity factor range control. Tests were performed with the crack propagating nominally perpendicular to the weld line (termed the TL specimen) and the crack propagating in a parallel direction of the weld line (termed the LT specimen), and with three different constant stress intensity factor ranges. Both these specimen orientations were found to have a considerable effect on the fatigue crack growth behavior. Paris's law was adopted for the analysis of experimental results; the exponent m of the WM-LT specimen was determined to be 3.56, which was the largest value in this experimental conditions.

Experimental Investigation of Fatigue Crack Growth Behavior in Friction Stir Welded 7075-T651 Aluminum Alloy Joints under Constant Stress Intensity Factor Range Control Testing (For LT Orientation Specimen) (일정 응력확대계수범위 제어 시험하의 마찰교반용접된 7075-T651 알루미늄 합금 용접부의 피로균열전파 거동의 실험적 고찰 (LT 방향의 시험편에 대하여))

  • Jeong, Yeui Han;Kim, Seon Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.6
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    • pp.775-782
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    • 2013
  • In this study, as a series of studies aimed at investigating the spatial randomness of fatigue crack growth for friction stir welded (FSWed) 7075-T651 aluminum alloy joints, the fatigue crack growth behavior of FSWed 7075-T651 aluminum alloy joints was investigated for LT orientation specimens. Fatigue crack growth tests were conducted under constant stress intensity factor range (SIFR) control for 5 specimens of the FSWed 7075-T651 aluminum alloy, including base metal (BM), heat affected zone (HAZ), and weld metal (WM) specimens. The mean fatigue crack growth rate of WM specimens was found to be the highest, whereas that of HAZ and WM specimens was the lowest. Furthermore, the variability of fatigue crack growth rate was found to be the highest in WM specimens and lowest in BM specimens.

A Study on Shear Characteristics of a Rock Discontinuity under Various Thermal, Hydraulic and Mechanical Conditions (다양한 열-수리-역학적 조건 하에서 불연속면 전단 거동 특성에 관한 실험적 연구)

  • Kim, Taehyun;Jeon, Seokwon
    • Tunnel and Underground Space
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    • v.26 no.2
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    • pp.68-86
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    • 2016
  • Understanding the frictional properties of rock discontinuities is crucial to ensure the stability of underground structures. In particular, the frictional behavior at depth depends on the complex interaction among mechanical, hydraulic, thermal and chemical characteristics and their coupled effects. In this study, a series of shear tests were carried out in a triaxial compression chamber to investigate the shearing behavior of saw-cut granite surface and rough shear surface of synthetic rocks. The test results were analyzed using Coulomb's shear strength criterion. The frictional behavior of saw-cut granite surface showed little variation at different confining, water pressures and temperature conditions, however in case of synthetic rocks, the frictional behavior showed different trend depending on normal stress level. In addition, the variation of stiffness and dilation at different testing conditions were analyzed, and the stiffness and dilation showed little variation at different water pressures and temperature conditions.

Experimental Study on Frictional Healing Behavior of Rock Joints in the Natural Barriers under Hydro-Mechanical Conditions (천연방벽 내 암반 절리의 수리-역학적 조건에서의 마찰회복 거동에 대한 실험적 연구)

  • Yong-Ki Lee;Seungbeom Choi;Kyung-Woo Park;Jin-Seop Kim;Taehyun Kim
    • Tunnel and Underground Space
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    • v.33 no.1
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    • pp.42-56
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    • 2023
  • In deep geological disposal of high-level radioactive waste (HLW), the natural barrier must physically support the disposal facility and delay the movement of radionuclides for at least hundreds of thousands of years. To evaluate the long-term geological evolution of the natural barriers, it is essential to analyze the long-term behavior of rock joints, including the frictional healing behavior. This study aimed to experimentally analyze the frictional healing behavior of rock joints under hydro-mechanical (H-M) conditions through the slide-hold-slide (SHS) test. The SHS tests were performed under mechanical and H-M conditions for joint specimens of different roughness. In the H-M conditions, the frictional healing rate tended to increase, which was more evident in the specimens with large roughness. In addition, it was confirmed that the effect of the hydro-mechanical conditions was more significant when the effective normal stress acting on the joint surface was small. These results are expected to be used as fundamental data to understand the frictional healing behavior of rock joints in the natural barriers.

Spatial Randomness of Fatigue Crack Growth Rate in Friction Stir Welded 7075-T651 Aluminum Alloy Welded Joints (Case of LT Orientation Specimen) (마찰교반용접된 7075-T651 알루미늄 합금 용접부의 피로균열전파율의 공간적 불규칙성 (LT 방향의 시험편에 대하여))

  • Jeong, Yeui Han;Kim, Seon Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.9
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    • pp.1109-1116
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    • 2013
  • This study aims to investigate the spatial randomness of fatigue crack growth rate for the friction stir welded (FSWed) 7075-T651 aluminum alloy joints. Our previous fatigue crack growth test data are adopted in this investigation. To clearly understand the spatial randomness of fatigue crack growth rate, fatigue crack growth tests were conducted under constant stress intensity factor range (SIFR) control testing. The experimental data were analyzed for two different materials-base metal (BM) and weld metal (WM)-to investigate the effects of spatial randomness of fatigue crack growth rate and material properties, the friction stir welded (FSWed) 7075-T651 aluminum alloy joints, namely weld metal (WM) and base metal (BM). The results showed that the variability, as evaluated by Weibull statistical analysis, of the WM is higher than that of the BM.

Friction Stir Welding of 7075-T651 Aluminum Plates and Its Fatigue Crack Growth Property (7075-T651 알루미늄 판재의 마찰교반용접과 피로균열전파 특성)

  • Kim, Chi-Ok;Sohn, Hye-Jeong;Kim, Seon-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.10
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    • pp.1347-1353
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    • 2011
  • Friction stir welding (FSW) method has extensively been used in manufacturing methods because of the several advantages over conventional welding methods, such as better mechanical properties, reduced occurrence of joining defects, high material saving, and low production time, etc. The aim of this paper is to review the optimal FSW conditions using the previous experimental results and is to investigate the fatigue crack growth rate in three different zones, WM, HAZ and BM for FSWed Al7075-T651 aluminum plates. As far as our experiments are concerned, the optimal conditions are obtained as rotation speed, 800rpm and travelling speed, 0.5mm/sec. The fatigue crack growth rate showed strong dependency on three different zones WM, HAZ and BM, and crack driving force.

An Expremental Study on Connections Friction Test of Improvement for Coastal Environment Block (Coastal Environments 블록의 개발을 위한 연결부 마찰 실험)

  • Kim, Chun-Ho;Kim, Sang-Hoonq
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.49-52
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    • 2008
  • The plain and simple shape water front structure were designed and installed for wave protection and wave resistance. But the installation of these plain and simple structure cause deficiency of environmental affinity. Also the resonance phenomena from the reflective wave and shipwave of the harbor incident wave caused high tide and wave, consequently maintaining the tranquility of inside harbor, give difficulty for mooring the ship and loading-unloading, increase the possibility of ship collision at the quray wall and landing place To solve these problems, we develop the environmentally friendly wave dissipation block. And installation efficiency, stability of the blocks through experiment of C.E Block Joint.

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Analysis of Heat Generation Mechanism in Ultrasound Infrared Thermography (초음파-적외선 열화상 기법에 의한 피로균열 검출에 있어 발열 메커니즘 분석)

  • Choi, Man-Yong;Lee, Seung-Seok;Park, Jeong-Hak;Kim, Won-Tae;Kang, Ki-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.1
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    • pp.10-14
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    • 2009
  • Heat generation mechanism of ultrasound infrared thermography is still not well understood, yet and there are two reliable assumptions of heat generation, friction and thermo-mechanical effect. This paper investigates the principal cause of heat generation at fatigue crack with experimental and numerical approach. Our results show most of heat generation is contributed by friction between crack interface and thermo-mechanical effect is a negligible quantity.

마이크로 구동 요소부품의 PECVD를 이용한 플라즈마 질화 공정의 기계적특성 연구

  • Lee, Sang-Min;Kim, Gang-Sam;An, Gyeong-Jun;Lee, Ji-Hwan
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.301-301
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    • 2013
  • 구동형 부품(Actuated component)중의 하나인 LeadScrew는 이송장치를 구성하는 핵심 부품으로 소재로는 탄소강, 합금강, 스테인레스강 등이 주로 이용된다. 다양한 IT기기의 정밀 이송 및 고속 구동에 사용되며, 제품의 성능을 결정하는 중요 핵심 부품으로 사용되고 있다. IT기기용 구동 요소 부품은 정밀 가공성의 제약으로 내식성이 우수한 스테인레스강 소재보다는 일반적으로 소재비가 저렴하고 가공성이 우수한 탄소강 소재를 사용하게 되며, 위 소재를 사용하면 대기중의 수분등에 의한 부식환경에서 쉽게 부식되어 부식방지를 위한 표면처리 기술개발이 필요하다.또한, 구동형 부품은 부품 상호간의 심한 마찰 등과 같은 가혹한 조건에 노출되어, 부품의 내마모성 및 표면 경도등을 향상시켜 부품의 수명을 연장하고자 한다. 그러기 위해 선 표면경도, 내마모성, 내식성 등의 다양한 기능이 요구되며, 성능을 만족시키기 위해서 열표면처리 공정을 확인하고자 한다.본 연구에서는 냉간압조용 강선인 SWCH계열 표면에 PECVD 장치로 플라즈마 질화공정을 이용하여 동일조건(압력, Gas flow, Power)하에서 $500{\sim}550^{\circ}C$의 온도 범위 내에서 30~300 min의 시간 조건으로 실험을 진행하였다. 위 시험편으로 XRD를 통해 각 플라즈마 질화 공정 조건에 따른 상 변화를 확인하였고, 염수분무테스트를 통해 내식성을 확인하였다. 표면경도 및 단면경도를 통한 실용질화층을 확인하고, 마모테스트를 통하여 마찰계수를 확인하여 표면경도, 내마모성, 내식성을 충족하는 공정에 대한 실험을 진행하였다.

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