• Transactions of the Korean Society of Mechanical Engineers A
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• v.38 no.3
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• pp.251-258
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• 2014

Sunroof tracks are manufactured by press-forming extruded aluminum sheets. During press forming, cracking occurs along the sharply bent edge. The final positions of the punch and die were measured on the section, and their relation to cracking was investigated. Finite element simulation of bending to the final position was done to find the critical strains. Three-point bending tests with different material orientations, hardnesses, bending edge lengths, and bending radii were carried out in the laboratory, and finite element simulation of the three-point bending tests was performed to find the critical strains.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.10a
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• pp.223-227
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• 2007

New forming technologies are being introduced to automotive manufacturing processes. Among them, a simultaneous forming is one of the innovative forming technologies to be able to reduce production time and cost. Several parts can be simultaneously manufactured by the process, while the conventional stamping demands the same number of die sets with the number of parts. In this study, the automotive rear floor side member was manufactured by the simultaneous forming. The position and the size of initial blank were determined by forming analyses and try-outs, and the blank movement during the forming was controlled by introducing the spotweld.

• Journal of the Korean Society for Nondestructive Testing
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• v.23 no.4
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• pp.342-348
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• 2003

Ultrasonic backscattering profiles of the Zr plates(with a thickness of 1.32mm) with/without Be-Zr alloy layer(with a thickness of $100{\mu}m$) were measured at various incidence positions to evaluate the characteristics of Be diffusion layer. Four principal subprofiles were observed in the backward ultrasound radiated from leaky Lamb waves. The angles and the intensities of the subprofile peaks decreased by the stiffening effect of Be layer. Generation and change of the subprofiles were explained by the acoustical property, collective group velocity and leaky factor difference of the plates under consideration. Backward radiation subprofiles turned out to be an useful method for evaluating thin diffusion layers on plates.

• Journal of the Korean Society for Nondestructive Testing
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• v.22 no.5
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• pp.508-515
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• 2002

The characterization of adhesive property in multi-layer materials has been hot issue for a long time. In order to evaluate adhesive properties, we constructed fully automated system for the backward radiation of leaky Lamb wave. The backward radiation profiles were obtained for the bare steel plate and plates with rubber-loading. The rf waveforms and frequency spectra of backward radiation show the characteristics of involved leaky Lamb wave modes. As the thickness of rubber-loading increased, the amplitude of profile at the incident angle of $13.4^{\circ}$ exponentially decreased. Scanning the incident position over the partially rubber-loaded specimen shows good agreement with the actual rubber-loading. The backward radiation of leaky Lamb wave has great potential to evaluate the adhesive condition as well as material properties of plates.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 1996.04a
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• pp.263-270
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• 1996

Noise control of a plate structure with multiple disk shaped piezoelectric actuators is studied. The plate is excited by an acoustic pressure field produced by a noise source located below the plate. Finite element modeling is used for the plate structure that supports a combination of three dimensional solid, flat shell and transition elements. The objective function, in the optimization procedure, is to minimize the sound energy radiated onto a hemispherical surface of given radius and the design parameters are the locations and sizes of the piezoelectric actuators as well as the amplitudes of the voltages applied to them. Automatic mesh generation is addressed as part of the modeling procedure. Numerical results for both resonance and off resonance frequencies show remarkable noise reduction and the optimal locations of the actuators are found to be close to the edges of the plate structure. The optimized result is robust such that when the acoustic pressure pattern is changed, reduction of radiated sound is still maintained. The robustness of an optimally designed structure is also tested by changing the frequency of the noise source using only the actuator voltages as design parameters.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.8
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• pp.57-64
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• 2004

This study deals with the prediction of defect location which can be occurred in structure. The existing methods was very difficult to be applied to predict it, because of complex numerical formula. The triangulation method proposed in this study can predict the source location easily with small amount of data. The arrival time of wave can be directly converted into the distance between sensors. For this purpose, the propagation velocity was measured by Rayleigh wave, and the propagation behavior was analyzed. The welded workpiece is adapted to investigate for the consideration of jointed part in structure, The propagation velocity of signal was measured in welded workpiece and the revised algorithm of source location was proposed.

• Journal of the Korea Society for Simulation
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• v.33 no.3
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• pp.27-35
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• 2024

Generally, an Linear Shaped Charge(LSC) is used for cutting a mechanical structure of various weapon systems. The penetration performance of an LSC is subjected to the type of explosive, the amount of explosive charge per unit length, the type of sheath material, stand-off distance from the target etc. In addition, the non-uniform cross-sectional shape originated from the manufacturing process may affect penetration performance. In this study, in order to analyze the penetration performance of an LSC, Computed Tomography(CT) images of its internal shape were taken and penetration experiments of the LSC were performed on a square metal bar. The experimental results showed that the penetration depths varied depending on the longitudinal position of the LSC, and at some locations, did not meet the required cutting performance. The LSC used in the experiment was manufactured to be able to cut a 4 mm plate, but in the results of the penetration performance experiment, there were many locations where the penetration depth was less than 4 mm. To find this reason, the penetration performance that did not meet the required cutting performance was simulated through AUTODYN based numerical analysis to confirm whether the LSC is cut in the plate. Through numerical analysis, it was confirmed that the penetration performance of an LSC varies depending on the thickness of the incision target due to the distribution of stress.

• Composites Research
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• v.18 no.2
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• pp.1-12
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• 2005

Fracture behaviors of single-edge-notched monolithic aluminum plates and glass fiber/aluminum laminates under tensile loadings have been studied using acoustic emission(AE) monitoring. AE signals from monolithic aluminum could beclassified into two different types. For glass fiber/aluminum laminates, AE signals with high amplitude and long duration were additionally confirmed on FFT frequency analysis, which corresponded to macrocrack propagation and/or delamination. AE source location determined by signal arrival time showed the zone of fracture. On the basis of the above AE analysis and fracture observation, characteristic features of fracture processes of single-edge-notched glass fiber/aluminum laminates were elucidated according to different fiber ply orientations and fiber/aluminum lay-up ratios.

• The Journal of the Acoustical Society of Korea
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• v.22 no.1
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• pp.61-68
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• 2003

The guided wave has been widely employed to characterize thin plates and layered media. The dispersion curves of phase and group velocities are essential for the quantitative application of guided waves. In the present work, a fully automated system for the measurement of backward radiation of LLW has been developed. The specimen moves in two dimensional plane as well as in angular rotation. The signals of backward radiation of LLW were measured from an elastic plate in which specific modes of Lamb wave were strongly generated. Phase velocity of the corresponding modes was determined from the incident angle. The generated Lamb waves propagated forward and backward with the leakage of energy into water. Backward radiated LLW was detected by the same transducer and its frequency components were analyzed to extract the related information to the dispersion curves. The dispersion curves of phase velocity were measured by varying the incident angle. Moving the specimen in the linear direction of LLW propagation, group velocity was determined by measuring the transit time shift in the ultrasonic waveform.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.3
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• pp.119-126
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• 1998

유리섬유 강화 열가소성 복합재료는 고상성형법에 의해 저렴한 가격으로 큰 부피의 제품의 제조에 널리 사용될 수 있어 아주 좋은 전망을 가지고 있다. 그러나 이러한 재료의 성형성이나 재료거동의 특성은 아직 잘 파악되지 않았다. 본 연구의 주안점은 이러한 재료의 단순 굽힘에서의 굽힘성형성을 연구하는데 두었다. 실험에 사용된 재료는 임의의 방향으로 위치한 유리섬유를 중량비로 20 %, 35 %, 40 % 함유한 폴리프로필렌이다 굽힘시험은 75 $^{\circ}C$에서 150 $^{\circ}C$ 사이의 온도에서 25 $^{\circ}C$ 씩 증가하면서 행했고, 편치속도는 2.54 mm/sec와 0.0254 mm/sec에서 행했다. 단순 굽힘시험에서 측정된 굽힘성형성은 해석적 모델로 예측한 결과와 비교하였다. 실험결과와 예측결과가 비교적 잘 일치함을 보였으며, 굽힘성 map으로써 성형 온도와 펀치반경의 좌굴에 대한 효과를 가시화 함은 물론 좋은 성형조건을 선정할 수 있는 좋은 도구로써 나타내었다.