• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.104-107
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• 2017

The power-pack combustion test of technology demonstration model(TDM0) for 9 tonf-class staged combustion cycle engine development was conducted in the Upper-stage Engine Test Facility(UETF) of Naro Space Center. The power-pack model of TDM0 was composed of a pre-burner, a turbo-pump and propellant supply systems without a main combustor. In the power-pack combustion test, we confirmed the linked working condition and verified the main functional variation of the power-pack for the engine system test.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.39 no.4
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• pp.371-378
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• 2015

Range extenders, which are power generation systems driven by small engines, extend the driving distance and time of electric vehicles (EVs) through continuous charging of batteries. The currently used range extenders with gasoline engines pose limitations with regard to the realization of high-power compact systems, owing to their complex structure and low energy density. In contrast, micro gas turbine (MGT) range extenders (MGT power packs) possess high power and low weight, and can therefore be significantly reduced in size despite increase in speed. In this study, an MGT power pack for the range extenders of EVs was developed using a turbo-prop micro turbine, an alternator for passenger vehicles and electric batteries. The operating characteristics of the MGT power pack were measured through a series of experiments conducted under electrical no-load and load conditions. Their power generation performance and efficiency were measured under various electrical loads and power transmission gear ratios. From the results, electrical load was found to have no influence on power generation performance. The maximum electrical power output was 0.8 kW at a core turbine speed of 150 krpm, and the application of 3:1 reduction gear to the turbine output shaft increased the power to 1.5 kW by 88%. This implies that the test results demonstrated stable power generation performance of the MGT power pack regardless of vehicle load changes, thus revealing its feasibility for use with the range extenders of EVs.

• Journal of the Korean Society of Propulsion Engineers
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• v.20 no.3
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• pp.96-102
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• 2016

The 7tonf-class power pack test at turbopump test facility in Naro space center was performed for confirmations of starting/running/ending operation characteristics before 7tonf rocket engine hot-firing test. The dynamic pressure mounted on a combustion chamber of gas generator is measured under 0.2 bar which does not conditioned to the unstable combustion. The analysis results of RPM and acceleration sensors mounted on the turbopump, the power pack test was performed to the estimated RPM with the stable combustion.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.05a
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• pp.145-148
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• 2009

Combustion tests of a fuel-rich gas generator had been conducted using the assembly of a powerpack. A gas generator is prone to longitudinal modes of combustion instabilities in a powerpack due to the increase of a characteristic length. It has been observed that the orifice inserted at the exit of the gas generator suppresses a longitudinal combustion instability. The intensities of pressure fluctuations in the manifolds and the chamber increase quadratically with a chamber pressure. Pressure fluctuations in the fuel manifold reveal two-fold strength greater than those in the oxygen manifold and the chamber. Frequency analysis indicates nonlinear characteristics inherent in the pressure fluctuations in the fuel manifold.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.13 no.6
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• pp.134-138
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• 2014

Power packs can change energy to hydraulic energy generated by an engine as a tool for use with civil engineering construction equipment. This paper determines which type of power pack meets the standards of construction machinery. A power pack was formulated as a three-dimensional model by using the software CATIA. A modal analysis was conducted using ANSYS Workbench, and the resonance was checked. Next, a harmonic analysis was conducted. The analytical results show that the dynamic stability of the power pack is assured.

• Journal of Drive and Control
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• v.2 no.2
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• pp.35-42
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• 2005

• Journal of the Korean Society of Propulsion Engineers
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• v.20 no.3
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• pp.1-8
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• 2016

It was examined that start-up characteristics of a staged combustion cycle engine powerpack. Among various parameters, valve opening time was considered as a main factor affecting the start-up characteristics. Using monte-carlo method, characteristics variation was analyzed when the valve opening time deviates from the nominal value. As a result, the main fuel valve opening time and the start turbine ending time were significant associated with the startup characteristics. When separating main fuel valve opening time and start turbine stop time, main fuel valve opening time was an important factor. For stable operation, the main fuel valve opening time must be set one second before after driving the start turbine. Likewise, it was confirmed that the startup analysis can suggest an appropriate startup sequence for a stable startup.

• Journal of the Korean Society of Propulsion Engineers
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• v.19 no.5
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• pp.62-70
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• 2015

A liquid rocket engine system can cause rapid pressure and temperature variations during the startup period. Thus the startup analysis is required to reduce time and expense for successful development of liquid rocket engine through the startup prediction. In this study, a startup analysis simulator is developed for a staged combustion cycle engine powerpack. This simulator calculates propellant flow rates using pressure and flow rate balances. In addition, a rotational speed of turbopump is obtained as a function of time by mathematical modeling. A startup analysis result shows that the time to reach a steady-state and a rotational speed at the steady-state are 1.3 sec and 27,500 rpm, respectively. Moreover it can indicate proper startup sequences for stable operation.

• Journal of the Korean Society of Propulsion Engineers
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• v.23 no.3
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• pp.58-66
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• 2019

In this study, the start-up characteristics of a staged combustion engine were analyzed numerically based on relational equation modeling of the entire engine components. The start-up characteristics were extensively analyzed considering the transient period of the total engine system from the start-up sequence till the steady-state of the engine. The performance characteristics of the engine components such as RPM of engine power-pack, chamber pressure and O/F ratio of pre-burner, and mass flow of propellants in the start-up period were investigated. Furthermore, the calculated engine data were compared satisfactorily with the experimental data. Through the comparison of data, successful validation of present engine start-up analysis has been obtained.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.4
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• pp.527-535
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• 2017

Heat management is one of the most critical issues in Polymer Electrolyte Membrane Fuel Cells (PEMFCs) installed inside the fuel cell power pack of a fuel cell battery hybrid UPS. If the heat generated by the chemical reaction in the fuel cell is not rapidly removed, the durability and performance of the fuel cell may be affected, which may shorten its lifetime. Therefore, the objective of this study is to select and propose a proper cooling method for the fuel cells used in the fuel cell power pack of a UPS. In order to find the most appropriate cooling method, the various design factors affecting the cooling performance were studied. The numerical analysis was performed by a commercial program, i.e., COMSOL Multiphysics. Firstly, the surface temperature of the 1 kW class fuel cell stack with the cooling fans placed at the top was compared with the one with the cooling fans placed at the bottom. Various rotation speeds of the cooling fan, viz. 2,500, 3,000, 3,500, and 4,000 RPM, were tested to determine the proper cooling fan speed. In addition, the influence of the inhaled air flow rate was investigated by changing the porous area of the grille, which is the entrance of the air flowing from the outside to the inside of the power pack. As a result, it was found that for the operating conditions of the 1 kW class PEMFC to be acceptable, the cooling fan was required to have a minimum rotating speed of 3500 RPM to maintain the fuel cell surface temperature within an acceptable range. The results of this study can be effectively applied to the development of thermal management technology for the fuel cells inside the fuel cell power pack of a UPS.