• Journal of the Korea Convergence Society
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• v.8 no.5
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• pp.155-160
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• 2017

A cabin of the agricultural tractor is designed to protect the driver from vibration transmitted due to the irregular ground and overturning of the tractor. The cabin is usually manufactured by welding frames and plates. Consequently, the welded state of the frame and plate affects the stiffness of the cabin structure. In this paper, the static and dynamic stiffness characteristics of the cabin are identified through finite element analysis and effects of the structure production error are investigated to insure the structural stiffness of the cabin.

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 2017.04a
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• pp.81-81
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• 2017

본 연구는 전산유체역학(CFD)을 이용하여 트랙터 캐빈 내부의 온도 변화 시뮬레이션 모델을 개발하고 이를 통해 공조장치의 위치를 최적화 하는 것을 목적으로 하였다. 자동차나 열차를 대상으로 시뮬레이션을 이용한 차량 내부의 유동 해석 연구 사례는 많으나, 트랙터를 대상으로 한 연구 사례는 적다. 이에 트랙터의 공조장치를 설계하고 그 성능을 검증할 때 시뮬레이션 모델을 활용한다면, 인력, 시간 등의 손실을 줄일 수 있을 것이다. 본 연구에서는 상용 CFD 프로그램을 활용하여 공조 장치의 위치에 따른 세 가지 트랙터 캐빈 모델을 제작한 뒤, 각각의 모델에 대해서 열 유동 해석을 수행하였다. 시뮬레이션 결과가 실제 트랙터의 시험 결과와 비슷한 경향을 보이고 있음을 확인할 수 있었으며 이를 통해 모델의 적합성을 확인하였다. 또한 세 가지의 캐빈 모델 중 탑승자에게 가장 쾌적한 환경을 제공할 수 있는 모델은 기존의 국내 트랙터와 같은 천정부에 공조 장치가 있는 것이 아니라, 핸들이 있는 전면부에 위치하는 것이 가장 적합하다는 것을 확인할 수 있었다

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.11
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• pp.7377-7384
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• 2015

Agricultural tractors must have a function of ROPS to protect drivers under roll-over accident. In this study, finite element analyses and an optimal design were performed to reduce the cost and the production period of the cabin frame of a tractor to pass the ROPS strength test. To confirm the pass of ROPS strength test of an initial design model, the results of deformation and principal strain from the analyses were evaluated. To reduce the weight of the cabin frame, design of experiment of Taguchi was implemented, and an optimal design was obtained. The weight of the optimal design model was reduced by 7% comparing with the initial design model.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.19 no.4
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• pp.657-663
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• 2018

In this study, shape optimization was performed to improve the vibration isolation capability of an anti-vibration rubber assembly, which is used in the field option cabin of agricultural tractors. A uniaxial tension test and biaxial tension test were performed to characterize the hyper-elastic material properties of rubber, and the data were used to calibrate the material model used in the finite element analyses. A field test was performed to quantify the input excitation from the tractor and the output response at the cabin frame. To account for the nonlinear behavior of rubber, static analyses were performed and the load-displacement curve of rubber was derived. The stiffness of the rubber was calculated from this curve and input to the harmonic analyses of the cabin. The results were verified using the test data. Taguchi's parameter design method was used to find the optimal shape of the anti-vibration rubber assembly, which indicated a shape with reduced stiffness. The vibration of the cabin frame was reduced by the optimization by as much as 35% compared to the initial design.

• Proceedings of the KSME Conference
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• 2001.11a
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• pp.431-436
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• 2001

A finite analysis of tractor cabin for ROPS design was performed. Finite element model was made to take account of the tractor cabin structures. Four tests were defined in OECD standard; (1) longitudinal loading (2) rear crushing test (3) side loading (4) front crushing test. The results of four independent analyses and sequential analysis are compared with test results.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.5
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• pp.91-98
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• 2017

This study was conducted to optimize the spring constant and the damping coefficient, which are design parameters of the tractor cabin suspension system, to minimize the ride vibration. A 3D tractor MBD (multi-body dynamics) model with a cabin suspension system was developed using a dynamic analysis program (Recurdyn). Using the developed model and optimization algorithm, the spring constant and the damping coefficient, which are the design parameters of the cabin suspension for the tractor, was were optimized so thatto minimize the maximum overshoot for the vertical displacement of the cabin was minimized. The percent maximum overshoot of the tractor cabin was simulated for the 13 initial models, which were obtained using the ISCD-II method, and for the 3 additional SAO models presented in the optimization algorithm software. The model that represents with the smallest percent maximum overshoot among the 16 models was selected as the optimized model. The percent maximum overshoot of the optimized model was about approximately 5% lower than that of the existing model.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.4
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• pp.34-40
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• 2019

We performed shape optimization of an anti-vibration rubber assembly which is used in the field option cabin of agricultural tractors to improve the vibration isolation capability. To characterize the hyper-elastic material property of rubber, we performed uniaxial and biaxial tension tests and used the data to calibrate the material model applied in the finite element analyses. We conducted a field test to characterize the input excitation from the tractor and the output response at the cabin frame. To account for the nonlinear behavior of rubber, we performed static analyses to derive the load-displacement curve of the anti-vibration rubber assembly. The stiffness of the rubber assembly could be calculated from this curve and was input to the harmonic analyses of the cabin. We compared the results with the test data for verification. We utilized Taguchi's parameter design method to determine the optimal shape of the anti-vibration rubber assembly and found two distinct shapes with reduced stiffness. Results show that the vibration at the cabin frame was reduced by approximately 35% or 47.6% compared with the initial design using the two optimized models.

• Journal of the Korean Society of International Agriculture
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• v.30 no.4
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• pp.292-299
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• 2018

In a survey in which farmers were asked about their levels of satisfaction with agricultural machines, Japanese products scored higher than local products by 1.2, 1.3, and 1.4 times for tractors, combine harvesters, and rice transplanter, respectively. Japanese products corresponded to generally high satisfaction levels in terms of operating performance, operability, frequency of breakdowns, and durability, excluding sales price and after-sales services. Effective countermeasures through quality improvement are therefore necessary for Korean products. Furthermore, a survey of dealers showed that the components and consumables for core agricultural machines had high frequencies of breakdowns and repairs. Four major components of tractors represented 85.3% of all breakdowns and repairs, five components of combine harvesters represented 89.6%, and three components of rice transplanters represented 80.5%. Moreover, a comparison of the technological levels between local and imported machines showed that the local machines' levels were at 60-100% for tractors, 70-100% for combine harvesters, and 70-95% for rice transplanters. Small and mid-sized tractors, 4 interrow combine harvesters, and 6 interrow rice transplanters showed similar levels of technology. The results of the analysis suggest that action is urgently needed at a policy level to establish an agricultural machinery component research center for the development, production, and supply of commonly-used components, with the participation of manufacturers of agricultural machines and components, in order to enhance the competitiveness of local manufacturers and to revitalize the agricultural machine market.

• Journal of Biosystems Engineering
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• v.28 no.4
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• pp.305-314
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• 2003

The ROPS of an agricultural tractor is designed to protect its driver when the tractor overturns. Although the current OECD tests to determine whether the ROPS meets the requirements of the OECD regulation are desirable, they need long time to test. We experimental time and effort by using CAE. We conducted a finite element analysis for the ROPS design of a Dae-Dong tractor cabin in an attempt to reduce the design and manufacturing time. This study shows the interpretative skill using MARC(v.2000) for designing ROPS and difference between the results of testing and FEA. Design process is generally divided into two phases: a concept and a detail design. The concept design uses simple analysis to predict structural behavior, whereas the detail design involves a finite element analysis performed by the results of the concept design. This study focused on the detail design and used Patran(v.2000r2) and MARC(v.2000) of the MSC software corporation. The model consisted of 4812 elements and 4582 nodes. Four tests. specified in the OECD standards, were performed: (1) longitudinal loading test (2) rear crushing test (3) side loading test (4), and front crushing test. Independent analyses were also performed for each test, along with a sequential analysis. When compared, the results of the independent and sequential analyses were found to be similar to the test results.