• Title/Summary/Keyword: 통계적공정관리

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A Comparative Study of SPC and EPC with a Focus on Their Integration (통계적 공정 관리(SPC)와 엔지니어링 공정 관리(EPC)의 비교 조사 : 통합 방안을 중심으로)

  • Lee, Myeong-Soo;Kim, Kwang-Jae
    • Journal of Korean Society for Quality Management
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    • v.33 no.1
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    • pp.22-31
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    • 2005
  • With the common objective to improve process productivity and product quality, statistical process control (SPC) and engineering process control (EPC) have been widely used in the discrete-parts industry and the process industry, respectively. The major focus of SPC is on process monitoring, while that of EPC is on process adjustment. The emergence of the hybrid industry necessitates a synergistic combination of the two methods for an effective process control. This paper investigates the existing studies on SPC, EPC, and the integration of the two methods. This paper also presents future research issues in this field.

A Study on the Effective Decision-Making Support Model for Construction Duration by the Hypothetical Weather Simulation (가상기후 시뮬레이션에 의한 공기산정 의사결정 지원모델에 관한 연구)

  • Jeong Suk-Nam;Lee Hak-Ki
    • Korean Journal of Construction Engineering and Management
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    • v.1 no.4 s.4
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    • pp.74-81
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    • 2000
  • The duration of construction in the construction works contains non-working days as well as working days. The duration is so relevant to climate that it should be calculated after fully considered about the regional climate in which construction processes. In most construction fields, however, there has been a frequent adjustment of duration because the field supervisor's experiences have decided non-working days indiscriminately without any accurate information about weather. Not only has that done great economic damages, but also caused many problems in interests among construction subject. So, in this study, we will analyse the elements of climate which has influences on the duration and implement the hypothetical weather simulation. By connecting the results of simulation with the duration of construction, we will propose the decision-making support model for the efficient calculation of duration when the field supervisor makes the projects schedule.

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Automated Inspection System Using Image Processing Technology for Automotive Components (영상처리 기법을 이용한 자동차부품의 자동검사시스템 개발)

  • Park, Jung-Kee;Jung, Won
    • Journal of Korea Society of Industrial Information Systems
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    • v.4 no.3
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    • pp.71-78
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    • 1999
  • This paper presents an integrated and automated inspection system using image processing technology for the automotive engine assembly process. The system make it possible for the inspected data to be entered directly from the machine vision into the statistical process control system. Such direct entry enables the prompt preparation of corrective actions against process problems. An IVP-150 machine vision board is installed within the PC for image processing, and a template matching technology is implemented to precisely verify quality factors. The developed system showed robustness to the problems of noise, distortion, and orientation.

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Accurate Assembly and Concurrent Design of Airframe Structures (항공기체구조의 정밀조립 및 동시설계 기술)

  • Park, Mun-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.811-823
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    • 2000
  • In design and manufacturing airframe structures which are composed of a lot of sub-assemblies and large complex profile shapes it is difficult to reduce so called hardware variations. Accordingly cost increasing factors for manufacturing airframe parts are much more than other machine parts because of the variability of fabricated details and assemlies. To improve cost and quality, accurate assembly methods and DPD techniques are proposed in this paper which are based upon using CAD/CAM techniques, the concept of KC's and the coordinated datum and index throughout the design, tooling, manufacturing and inspection. The proposed methods are applied to produce fuselage frame assemblies and related engineering aspects are described regarding the design of parts and tools in the context of concurrent digital definition. First articles and consequent mass production of frame assemblies shows a great improvement of the process capability ratio from 0.7 by the past processes to 1.0 by the proposed methods in addition to the cost reduction due to the less number of tools, reduced total assembly times and the space compaction needed by massive inventory. The need to achieve better Cpk, however, and future studies to be investigated will be addressed briefly.

Implementation of Statistical Process Control Software developed by Object Oriented Tools (객체지향언어를 이용한 통계적 공정관리 소프트웨어의 구현)

  • 신봉섭
    • Journal of Korean Society for Quality Management
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    • v.27 no.4
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    • pp.256-265
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    • 1999
  • In this paper, we Present the implementation of statistical process control software by using XLISP-STAT which is a kind of object oriented language under Windows environment. This software can be used to generate the graphic objects for various control charts, histogram and plots using the full-down menu system. This software can also be used to calculate control limits, process capability indices and test procedures for normality.

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Statistical Design of VSS $\overline{A}$ Charts for Monitoring an AR(1) Process (AR(l) 공정을 탐지하는 VSS $\overline{A}$ 관리도의 통계적 설계)

  • 이재헌
    • Journal of Korean Society for Quality Management
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    • v.31 no.3
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    • pp.126-135
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    • 2003
  • A basic assumption in standard applications of control charts is that the observations are statistically independent. However, this assumption is often violated from processes in many industries. The presence of autocorrelation has a serious impact on the performance of control charts, causing a dramatic increase in the frequency of false alarms. This paper considers a process in which the observations can be modeled as a first order autoregressive(AR(1)) process, and develops (equation omitted) charts with the variable sample size(VSS) scheme for monitoring the mean of this process.

자동생산라인에서의 통계적공정관리시스템

  • Park, Jeong-Kee;Jung, Won
    • Journal of Korea Society of Industrial Information Systems
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    • v.1 no.1
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    • pp.111-125
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    • 1996
  • This paper presents a statistical process control(SPC) system in the electronic parts manufacturing process. In this system, an SPC method is integrated into the automated inspection technology on a real time base. It shows how the collected data can be analyzed with the SPC to provide process information. also presented are stuided of subpixel image processing technology to improve the accuracy of parts mearements , and the cumulative-sum(CUSUM) control chart for fraction defectives.An application of the developed system to connector manufacturing process as a part of computer integrated manufacturing (CIM) is presented.

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Optimal Filter Design Approach to Statistical Process Control (통계적 공정 관리를 위한 일반 선형 필터의 최적 설계)

  • Chin Chang-Ho;Apley Daniel W.
    • Proceedings of the Korean Society for Quality Management Conference
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    • 2006.04a
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    • pp.313-318
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    • 2006
  • Many control charting methods for both i.i.d and autocorrelated data can be viewed as charting the output of a linear filter applied to the process data. We propose a generalization of this concept, in which the filter parameters are optimally selected to minimize the out-of-control ARL while constraining the in-control ARL to some desired value. A number of interesting characteristics of the optimal fitters are discussed.

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Statistical Process Control Software developed by MS-EXCEL and Visual Basic (MS-EXCEL과 Visual Basic으로 개발한 통계적 공정관리 소프트웨어)

  • Han, Kyung-Soo;Ahn, Jeong-Yong
    • Journal of Korean Society for Quality Management
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    • v.24 no.2
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    • pp.172-178
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    • 1996
  • In this study, we developed a software for statistical process control. This software presents $\bar{x}$, R, CUSUM, EWMA control chart and process capability index. In this system, statistical process control methods are integrated into the automated method on a real time base. It is available in process control of specified type and can be performed on personal computer with network system.

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Development of Statistical Process Control System for Tobacco Manufacturing Process (담배 제조 공정의 통계적 관리시스템 개발)

  • 김영호;송정호
    • Journal of the Korean Society of Tobacco Science
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    • v.23 no.1
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    • pp.53-59
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    • 2001
  • To decrease of deviations from target specifications and excessive variability around targe, we exclusively designed statistical process control system involving general manager and expert tool for cigarette manufacturing process. This system is a unique programming environment for the development of total process control software including various control charts according to data type and process capability analysis. Also this system includes the statistical analysis module to analyze defective causes immediately when inferior products are made and the module to offer regular reports. This system is customized considering the manufacture environment based on the opinions of workers.

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