• Title/Summary/Keyword: 통계적공정관리

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Scanning Probe를 이용한 OMM(On the Machine Measuring) 시스템 개발 및 평가

  • 김선호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.227-231
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    • 1996
  • 기계가공 생산시스템에서 대량생산라인의 경우에는 측정 및 검사공정을 별도로 두고 있으나, 금형과 같은 다품종 소량 생산품의 경우에는 이러한 방식이 적합하지않다. 이러한 경우에는 유연성이 높은 3차원 측정기(CMM)를 설치하여 운용하고 있으나 운용비용이 많이 들고 관리하기가 쉽지 않으며 Setup 및 측정시간이 길어져 비경제적일 수가 있다. 또한 3차원 측정기의 한정된 크기때문에 대형가공물이라든지 탈착이 어려운 생산품의 경우에는 마땅한 특정 방법이 없는 실정이다. 본 연구에서는 개발된 OMM 시스템을 3종류의 TV Shadow Mask 금형의 측정에 적용한 결과를 소개한다. 측정된 결과는 CMM을 이용해 측정한 결과와 비교 했고, 비교된 결과를 이용해 개발된 시스템의 반복정밀도, 측정 정확도를 통계적 방법으로그리고 경제적 관점에서 CMM을 이용 한 기존의 방법과 개발된 시스템을 비교 평가했다.

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Development of the Statistical Process Control System Using the Kalman Filter (칼만필터를 적용한 통계적 공정관리 시스템의 개발)

  • Kim, Yang-Ho;Hur, Jung-Joon;Kim, Gwang-Sub
    • Journal of Korean Society for Quality Management
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    • v.22 no.2
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    • pp.20-32
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    • 1994
  • This paper is concerned with the design of four control charts for real-time monitoring of the continuous flow processes. Control charts for both uncorrelated data and correlated data are designed using the Kalman filtering techinque. The relative performance between the designed control charts and traditional control charts is evaluated in terms of the Average Run Length(ARL). Results show that the Adaptive EWMA control charts designed for uncorrelated data has better performance when process mean is shifted, while the residual control charts for correlated data has better performance when process is in control.

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Statistical Process Control of Stochastic Network for the evaluation of six sigma Level (확률적 네트워크의 통계적 공정관리와 6$\sigma$)

  • 박기주
    • Journal of Korea Society of Industrial Information Systems
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    • v.8 no.1
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    • pp.1-8
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    • 2003
  • There are many statistical evaluation methods, A more technical Perspective is needed in estimating the effect of the Manufacturing Process for improving the Productivity, Process network analysis is a technique which has the potentiality for a wire use to improve the manufacturing process which other techniques can't be used to analyze effectively. The concept of six sigma plan was developed and pursued by Motorola to improve the process control. The goals of six sigma plan are established on the foundation of customer satisfaction such as Quality, Cost Delivery and Service This paper presents how to improve the manufacturing process by statistical process control for the evaluation of six sigma level.

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The Statistical Design of CV Control Charts for the Gamma Distribution Processes (감마분포 공정을 위한 변동계수 관리도의 통계적 설계)

  • Lee, Dong-Won;Paik, Jae-Won;Kang, Chang-Wook
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.29 no.2
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    • pp.97-103
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    • 2006
  • Recently, the control chart is developed for monitoring processes with normal short production runs by the coefficient of variation(CV) characteristic for a normal distribution. This control chart does not work well in non-normal short production runs. And most of industrial processes are known to follow the non-normal distribution. Therefore, the control chart is required to be developed for monitoring the processes with non-normal short production runs by the CV characteristics for a non-normal distribution. In this paper, we suggest the control chart for monitoring the processes with a gamma short runs by the CV characteristics for a gamma distribution. This control chart is denoted by the gamma CV control chart. Futhermore evaluated the performance of the gamma CV control chart by average run length(ARL).

A Study on Quality Classification of Injection Molding Process by Kalman Filter (Kalman Filter를 이용한 사출성형 제품의 품질 분류에 대한 연구)

  • Shin, Bong Deug;Oh, Hyuk Jun
    • KIPS Transactions on Software and Data Engineering
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    • v.5 no.12
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    • pp.635-640
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    • 2016
  • It is important factors for a production system to get a profitable result in quality and reliability process. For this reason, there's are various type of research papers in a certain type of data acquisition and application to reliability and quality of the level of M2M devices. In general, a classification problem of slightly different signal such as sensing data is difficult to do with classical statistical methods. There's required real-time and instantaneous calculation properties in machine process. Especially a type of injection molding machine which has a property to be decided in accordance with short-term cycle process needs a solution that can be done a certain type of decision like as good or bad quality immediately. This paper presents a simple application of Kalman Filtering by single sensing data to injection molding process in order to get a correct answer from the real time sensing data.

A Study on Searching Stabled EMI Shielding Effectiveness Measurement Point for Military Communication Shelter Using Support Vector Machine and Process Capability Analysis (서포트 벡터 머신과 공정능력분석을 이용한 군 통신 쉘터의 EMI 차폐효과 안정 포인트 탐색 연구)

  • Ku, Ki-Beom;Kwon, Jae-Wook;Jin, Hong-Sik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.2
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    • pp.321-328
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    • 2019
  • A military shelter for communication and information is necessary to optimize the integrated combat ability of weapon systems in the network centric warfare. Therefore, the military shelter is required for EMI shielding performance. This study examines the stable measurement points for EMI shielding effectiveness of a military shelter for communication and information. The measurement points were found by analyzing the EMI shielding effectiveness measurement data with data mining technique and process capability analysis. First, a support vector machine was used to separate the measurement point that has stable EMI shielding effectiveness according to set condition. Second, this process was conducted with process capability analysis. Finally, the results of data mining technique were compared with those of process capability analysis. As a result, 24 measurement points with stable EMI shielding effectiveness were found.

Security Stress Management Plan for Military Soldiers (군 장병의 보안 스트레스 관리방안)

  • Lee Tae Bok
    • The Journal of the Convergence on Culture Technology
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    • v.10 no.3
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    • pp.61-67
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    • 2024
  • Soldiers serving in military units and institutions are subject to strict security policies and technologies because they handle sensitive and confidential information related to national security, so they are likely to experience security stress. The purpose of this study is to recognize the need to manage the security stress of military personnel and to suggest management measures. To this end, a literature study was conducted on 12 KCI(Korean Journal Citation Index) journals dealing with security stress. Since 2016, research on security stress has been conducted mainly through empirical analysis through surveys. Studies related to security stress were divided into studies dealing with factors that affect stress, the relationship between security stress and security compliance intentions, and factors that reduce security stress. In particular, it was confirmed that factors such as organizational justice, organizational technical support, and security feedback can alleviate security stress. Next, by applying the results of this literature study to the defense security environment, we presented security stress management measures for military personnel in terms of improving security-related organizational justice awareness, technical support, and security feedback. The significance of this study is that we recognized the need to manage military personnel's security stress and reviewed practical measures related to this.

Linear profile monitoring with random covariate (설명변수가 랜덤인 성형 프로파일 연구)

  • Kim, Daeun;Lee, Sungim;Lim, Johan
    • The Korean Journal of Applied Statistics
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    • v.35 no.3
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    • pp.335-346
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    • 2022
  • Profile control chart aims to detect a change in the functional relationship of multivariate characteristics in the statistical process control. In monitoring two variables, a linear profile is of interest composed of the intercept and slope of one variable (response variable) against the other (explanatory variable). The previous studies on monitoring of the linear profile mostly assume that the explanatory variables are the same for all profiles. However, there are also cases where they vary depending on profiles. This paper intends to extend the monitoring method to where explanatory variables are different for each profile. We compare the new method's performance through simulation and apply it to monitoring a network intrusion using NSL-KDD data.

On the asymptotic correlationship for some process capability indices Ĉp, Ĉpk and Ĉpm under bivariate normal distribution (이변량 정규분포 하에서 공정능력지수에 대한 점근적 상관관계에 관한 연구)

  • Cho, Joong-Jae;Park, Hyo-Il
    • The Korean Journal of Applied Statistics
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    • v.29 no.2
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    • pp.301-308
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    • 2016
  • The process capability index is used to determine whether a production process is capable of producing items within a specified tolerance. Some process capability indices $C_p$, $C_{pk}$ and $C_{pm}$ have been of particular interest as useful management tools for tracking process performance. Most evaluations on process capability indices focus on statistical estimation and test of hypothesis. It is necessary to investigate their asymptotic correlationship among basic estimators ${\hat{C}}_p$, ${\hat{C}}_{pk}$ and ${\hat{C}}_{pm}$ of process capability indices $C_p$, $C_{pk}$ and $C_{pm}$. In this paper, we study their asymptotic correlationship for three process capability indices ${\hat{C}}_p$, ${\hat{C}}_{pk}$ and ${\hat{C}}_{pm}$ under bivariate normal distribution BN(${\mu}_x,{\mu}_y,{\sigma}^2_x,{\sigma}^2_y,{\rho}$). With some nonnormal processes, the asymptotic correlation coefficient of any two respective process capability index estimators could be established.

Self-starting monitoring procedure for the dynamic degree corrected stochastic block model (동적 DCSBM을 모니터링하는 자기출발 절차)

  • Lee, Joo Weon;Lee, Jaeheon
    • The Korean Journal of Applied Statistics
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    • v.34 no.1
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    • pp.25-38
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    • 2021
  • Recently the need for network surveillance to detect abnormal behavior within dynamic social networks has increased. We consider a dynamic version of the degree corrected stochastic block model (DCSBM) to simulate dynamic social networks and to monitor for a significant structural change in these networks. To apply a control charting procedure to network surveillance, in-control model parameters must be estimated from the Phase I data, that is from historical data. In network surveillance, however, there are many situations where sufficient relevant historical data are unavailable. In this paper we propose a self-starting Shewhart control charting procedure for detecting change in the dynamic networks. This procedure can be a very useful option when we have only a few initial samples for parameter estimation. Simulation results show that the proposed procedure has good in-control performance even when the number of initial samples is very small.