• Journal of the KSME
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• v.36 no.9
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• pp.855-866
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• 1996

승요차 앞자축에 장착되어 회전하면서 동력을 전달하는 드라이브축은 운행중에 주로 비틀림하중을 받는다. 따라서 동 부품의 피로해석 및 설계를 위해서는 실제 운행중에 받는 서비스토크의 크기, 주파수 등에 관한 데이터가 필요하다. 차량에 탑재된 엔진의 토크와 회전수 등의 규격으로부터 드라이브축에 부가되는 최대 토크 값을 예측할 수 있으나, 자동차 운행주에는 승차인원, 도로조건, 운전자의 운전습관 등 여러가지 외적인 영향으로 인하여 서비스토크가 불규칙하게 변할 것으로 예상되므로 서비스토크를 정확히 예측하기는 어려운 실정이다. 또한, 최근의 자동차 구조부품에 대한 설계개념이 무한수명 설계에서 경량화 설계로 변화되고 있으며, 따라서 자동차 드라이브축도 실제 운용하중을 바탕으로 한 정확한 수명예측 및 강도설계가 요구되고 있다. 본 연구에서는 4륜구동형 승용차용 드라이브축에 대해 실제 운용하중에서의 피로수명을 예측하기 위해 1)텔리메트리를 이용하여 토크를 측정하고, 2) 일정진촉하중하에서의 드라이브축의 비틀림 피로시험을 수행하고, 3) 일정진폭하중하에서의 드라이브축의 비틀림 피로시험을 수행하고, 4) 축류 소재의 피로특성 데이터를 구성하여 5) 자체 개발한 프로그램으로 피로수명을 예측하고자 한다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.05a
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• pp.98-98
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• 2004

풍력발전시스템은 풍력을 동력원으로 하여 풍차 블레이드를 회전시킴으로 발생하는 동력이 발전기를 작동하여 전기를 발생시키는 무공해 발전시스템의 하나로서 현재 대체 에너지원으로 각광을 받고 있다. 일반적으로 저 회전 고 토크 특성의 풍력에너지를 고 회전 저 토크 특성으로 작동되는 발전기로 전달하기 위하여 증속기를 사용한다. 풍력발전시스템용 증속기는 지상에서 높고 제한된 공간 내에 위치하게 되어 보수가 용이하지 못하므로 최적화한 구조 및 높은 신뢰수명이 요구된다.(중략)

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 2017.04a
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• pp.11-11
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• 2017

지속적인 고령화 추세에 따라 여성과 고령층의 노동력이 차지하는 비율이 높아지고 있어, 사용하기 편리한 소형농기계의 요구가 증가하고 있는 실정이다. 본 연구에서 사용한 소형 관리기는 정식 작업 전 경운, 정지 등 다양한 작업이 가능한 농기계이다. 본 연구에서는 소형 관리기에 토크 측정 시스템을 구성하였으며, 작업 중 가장 큰 부하를 받는 구굴 작업 부하를 측정하였다. 또한, 작업 시 가장 직접적으로 영향을 받는 PTO (Power Take Off) 기어의 부하 용량(load capacity)을 기어 해석 소프트웨어를 이용하여 분석하였다. PTO 기어의 부하 용량은 안전율, 피로수명을 대상으로 평가하였다. 측정된 부하 데이터는 변동 하중이므로, 부하 크기와 빈도수의 규칙적인 신호로 단순화하기 위하여 레인플로우 카운팅 방법을 사용하였으며, SWT (Smith-Watson-Topper) 방법을 이용하여 공칭 토크를 계산하였다. PTO 기어의 안전율은 ISO 6336, 피로 수명은 마이너 법칙(Miner rule)을 이용하여 계산하였다. PTO의 변속 단수 총 2단이며, 5개의 스퍼 기어로 구성되어 있다. 시뮬레이션 결과, 소형 관리기의 주행 속도 또는 PTO의 회전속도 증가에 따라 PTO에서 발생하는 평균 부하가 크게 나타났다. 또한 주행 단수 및 PTO 기어 단수가 증가할수록 기어의 안전율과 피로 수명이 감소하였으며, 특히 PTO 기어의 안전율은 접촉 응력에서의 안전율보다 굽힘 응력에서의 안전율이 급격하게 감소하였다. 소형 관리기의 PTO 수명은 주행 단수 2단, PTO 단수 2단 일 때 가장 적게 나타났다. 따라서 소형 관리기의 주행 속도와 PTO 회전 속도를 저속으로 작업하는 것이 PTO 기어의 수명에 더 유리할 것으로 판단된다.

• Aerospace Engineering and Technology
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• v.13 no.1
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• pp.10-19
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• 2014

We designed bearingless rotor hub system which replace mechanical hinge/bearing with composite beam component and conducted fatigue analysis for flexbeam and torque tube. Extension/bending/torsional stiffness was calculated from 2D section analysis using VABS and 2D section structure analysis was applied for strain calculation. S-N curve of each composite material was generated using Wohler equation and fatigue analysis was conducted on weakness section which was decided from static structure analysis. CAMRAD II was used for load analysis and load analysis result was applied HELIX/FELIX standard load spectrum to generate bearingless rotor system load spectrum which was used fatigue safe life analysis.

• The Transactions of the Korean Institute of Power Electronics
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• v.15 no.6
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• pp.498-505
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• 2010

In-Wheel System is a high-efficiency system to supply a new concept of platform which raises the efficiency of motor drive system and applies it to an environment-friendly automobile by installing a highly efficient electric motor directly to wheels and removing factors of power train. The proliferation of these systems is directly related to the safety of our lives, so check the reliability of the part in the development phase and should be certified. Reliability is the ability of a system or component to perform its required functions under stated conditions for a specified period of time. This paper presents to the verification methods for durability, one of reliability assessments of the Motor, the study calculated acceleration and deceleration torque and the effective torque from driving conditions of In-Wheel Motor, and based on this, it reduced the test time and suggested the verification methods of In-Wheel Motor reliability through the accelerated life test.

• Journal of the Korean Institute of Intelligent Systems
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• v.22 no.1
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• pp.36-41
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• 2012

This paper presents torque control of DC motor using the velocity profile based acceleration/deceleration controller for automatic guided vehicles (AGVs). This technique has some advantage; to reduce the damage of motors and to extend the life time of motors. First, we generate velocity profiles for three cases and design the state feedback controller using the generated velocity profile as a reference. The state feedback controller has servo system for solving regulation problem. For the verification, we apply the proposed method to control a cart position and shows some simulation result.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.20 no.4
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• pp.35-42
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• 2019

Nut fasteners that require ultra-precise control are required in the overall manufacturing industry including electronic products that are currently developing with the automobile industry. Important performance factors when tightening nuts include loosening due to insufficient fastening force, breakage due to excessive fastening, Tightening torque and angle are required to maintain and improve the assembling quality and ensure the life of the product. Nut fasteners, which are now marketed under the name Nut Runner, require high torque and precision torque control, precision angle control, and high speed operation for increased production, and are required for sophisticated torque control dedicated to high output BLDC motors and nut fasteners. It is demanded to develop a high-precision torque control driver and a high-speed, low-speed, high-response precision speed control system, but it does not satisfy the high precision, high torque and high speed operation characteristics required by customers. Therefore, in this paper, we propose a control technique of BLDC motor variable speed control and nut runner based on vector control and torque control based on coordinate transformation of d axis and q axis that can realize low vibration and low noise even at accurate tightening torque and high speed rotation. The performance results were analyzed to confirm that the proposed control satisfies the nut runner performance. In addition, it is confirmed that the pattern is programmed by One-Stage operation clamping method and it is tightened to the target torque exactly after 10,000 [rpm] high speed operation. The problem of tightening torque detection by torque ripple is also solved by using disturbance observer Respectively.

• Composites Research
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• v.23 no.6
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• pp.26-31
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• 2010

This research work contributes to a study for the procedure and methodology to assess the fatigue durability for a composite torque link for helicopter landing gear, which was newly developed and fabricated by the resin transfer moulding technique to interchange with metal component. The simulated load spectrum anticipated to be applied to the torque link during its operation life was generated using an advanced method of probabilistic random process, and the fatigue durability was evaluated by the residual strength degradation approach on the basis of material test data. The full scale fatigue test was performed and compared with the analysis results.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.6
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• pp.567-573
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• 2017

The drive shaft of passenger vehicle has an important role in transmitting the torque between the power train system and the wheels. Torsional fatigue failures occur generally in the connection parts of the spline edge of the drive shaft, when there is significant fatigue damage under repeated twisting loads. A heat treatment, an induction hardening process, has been adopted to increase the torsional strength as well as the fatigue life of the drive shaft. However, it is still unclear how the extension of the induction hardening process in a used material relates to its shear-strain fatigue life range. In this study, a shear-strain controlled torsional-fatigue test with a specially designed specimen was conducted by an electro-dynamic torsional fatigue test machine. A finite element analysis of the drive shaft was carried out using the results obtained by the fatigue experiment. The estimated fatigue life was verified through a twisting load test of the real drive shaft in a test rig.

• Transactions of the KSME C: Technology and Education
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• v.5 no.2
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• pp.115-126
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• 2017

This paper proposes an accelerated life evaluation of drive shaft for the power train parts of special purpose vehicle. It is necessary the real load data of usage level driving load condition for life evaluation of power train parts, but we can't get the load spectrum data for evaluation in many case of special purpose vehicle. So, in this paper, the road load spectrum data for evaluation is created by modeling and simulation based on vehicle data and special road condition. The inverse power model is used for accelerated life test. The equivalent torque of load spectrum is achieved using the Miner's Rule. This paper also proposes the calibrated acceleration life test method for drive shaft. The fatigue test is performed through three stress levels. The lifetime at normal stress level is predicted by extrapolation, and is verified through comparison of experimental results and load spectrum data.