• Title/Summary/Keyword: 탄소소재

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마이크로 구동 요소부품의 PECVD를 이용한 플라즈마 질화 공정의 기계적특성 연구

  • Lee, Sang-Min;Kim, Gang-Sam;An, Gyeong-Jun;Lee, Ji-Hwan
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.301-301
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    • 2013
  • 구동형 부품(Actuated component)중의 하나인 LeadScrew는 이송장치를 구성하는 핵심 부품으로 소재로는 탄소강, 합금강, 스테인레스강 등이 주로 이용된다. 다양한 IT기기의 정밀 이송 및 고속 구동에 사용되며, 제품의 성능을 결정하는 중요 핵심 부품으로 사용되고 있다. IT기기용 구동 요소 부품은 정밀 가공성의 제약으로 내식성이 우수한 스테인레스강 소재보다는 일반적으로 소재비가 저렴하고 가공성이 우수한 탄소강 소재를 사용하게 되며, 위 소재를 사용하면 대기중의 수분등에 의한 부식환경에서 쉽게 부식되어 부식방지를 위한 표면처리 기술개발이 필요하다.또한, 구동형 부품은 부품 상호간의 심한 마찰 등과 같은 가혹한 조건에 노출되어, 부품의 내마모성 및 표면 경도등을 향상시켜 부품의 수명을 연장하고자 한다. 그러기 위해 선 표면경도, 내마모성, 내식성 등의 다양한 기능이 요구되며, 성능을 만족시키기 위해서 열표면처리 공정을 확인하고자 한다.본 연구에서는 냉간압조용 강선인 SWCH계열 표면에 PECVD 장치로 플라즈마 질화공정을 이용하여 동일조건(압력, Gas flow, Power)하에서 $500{\sim}550^{\circ}C$의 온도 범위 내에서 30~300 min의 시간 조건으로 실험을 진행하였다. 위 시험편으로 XRD를 통해 각 플라즈마 질화 공정 조건에 따른 상 변화를 확인하였고, 염수분무테스트를 통해 내식성을 확인하였다. 표면경도 및 단면경도를 통한 실용질화층을 확인하고, 마모테스트를 통하여 마찰계수를 확인하여 표면경도, 내마모성, 내식성을 충족하는 공정에 대한 실험을 진행하였다.

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Electrochemical Performances of Spherical Silicon/Carbon Anode Materials Prepared by Hydrothermal Synthesis (수열 합성법으로 제조된 구형의 실리콘/탄소 음극소재의 전기화학적 특성)

  • Choi, Na Hyun;Lee, Jong Dae
    • Korean Chemical Engineering Research
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    • v.59 no.3
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    • pp.326-332
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    • 2021
  • In this study, a spherical carbon composite material containing nano-silicon was synthesized using hydrothermal synthesis, and coated with petroleum pitch to prepare an anode material to investigate the electrochemical characteristics. Hydrothermal synthesis was performed by varying molar concentration, and the pitch was coated using THF as an organic solvent to prepare a composite material. The physical properties of anode materials were analyzed using SEM, EDS, XRD and TGA, and the electrochemical performances were investigated by cycle, C-rate, cyclic voltammetry and electrochemical impedance tests in 1.0 M LiPF6 electrolyte (EC : DMC : EMC = 1 : 1 : 1 vol%). The pitch-coated silicon/carbon composite (Pitch@Si/C-1.5) with sucrose of 1.5 M showed a spherical shape. In addition, a high initial capacity of 1756 mAh/g, a capacity retention ratio of 82% after 50 cycles, and an excellent rate characteristic of 81% at 2 C/0.1 C were confirmed.

Two-Dimensional Nanomaterials Used as Fillers in Mixed-Matrix Membranes for Effective CO2 Separation (효과적인 CO2 분리를 위한 혼합 기질 분리막 충진 소재로서의 2차원 나노물질)

  • Khirul Md Akhte;Hobin Jee;Euntae Yang
    • Applied Chemistry for Engineering
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    • v.35 no.3
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    • pp.155-181
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    • 2024
  • In recent years, significant research has been conducted to enhance the performance of existing membranes for efficient CO2 capture, aiming to expand their application in carbon capture processes. Membrane technology has emerged as a promising carbon capture approach to addressing the net-zero challenge due to its cost and energy efficiency, continuous operation, and compact process size. Among the various types of membranes studied, mixed-matrix membranes (MMMs) have been proposed as an alternative to conventional membranes to enhance the efficiency of gas separation processes. Various common 2D nanomaterials, characterized by their ease of modification, functionalization, and compatibility with other materials, have been used to create efficient MMMs for gas separation. This article comprehensively reviews the recent developments in MMMs using 2D nanomaterials. It also discusses the current challenges and prospects of 2D nanomaterial-based membranes for CO2 separation and capture.

A Comparative Study on the Surface Patterns Applied to the Traditional Refining and Forge Welding Process Using Iron (철을 이용한 전통 정련·단접 과정 적용 소재별 표면무늬 금속학적 비교 연구)

  • Oh, Min Jee;Cho, Sung Mo;Cho, Nam Chul;Han, Jeong Wook
    • Journal of Conservation Science
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    • v.35 no.5
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    • pp.440-452
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    • 2019
  • This research has analyzed SI, the traditional steel, and SIHS(SI + HS), SICS(SI + CS), and SINiS(SI + NiS), the materials that were produced through welding and reprocessing three modern steel- HS, CS, and NiS- that have different carbon content. The purpose of the analyzation was to improve the definition of the multi-layered pattern that appears in the forging process. In observing modified structures on the commissures of three modern steel that have different carbon component to the SI, SINiS produced the most significant multi-layered pattern as well as the excellent welding quality. The excellent welding quality was due to the content of nickel which helped the forge welding process with other materials. There was no significant difference in crystal grain per materials, and SICS showed the highest hardness. At the measurement of EPMA for commissures of the materials, SINiS showed the highest definition of the multi-layered pattern due to the nickel and carbon content. The results above showed that the carbon steel with nickel content is the best material for the most definite multi-layered pattern, expressed from the multi-layered structure which is a characteristic of traditional forge welding technology. It is expected that the result of this research can be utilized as the technical data in further researches regarding the relics excavated from ancient welding process and their multi-layered structure and patterns.

Preparation and Characterization of SiOx films deposited by PECVD using HMDSO (HMDSO를 이용한 PECVD 증착 SiOx필름의 제조 및 특성)

  • 김성룡;민경호;차원호;이호영
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.11a
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    • pp.77-77
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    • 2003
  • 디스플레이 소재나 자동차 글레이징 소재에 있어서 경량화나 충격성을 향상시키기 위하여 플라스틱소재를 기재로 응용하는 연구가 진행되고 있다. 본 연구에서는 폴리에틸렌테레프탈레이트(PET)와 폴리카보네이트(PC) 고분자 필름의 내마모성, Haze 성, 내수증기 차단성 등을 향상시키기 위하여 유기실리콘 전구체인 HMDSO 모노머와 산소를 사용하여 플라즈마 도움화학증착(PECVD) 하였다. RF출력과 HMDSO 투입량, 산소투입량을 변화시키면서 각 증착조건에 따른 생성된 필름의 화학결합구조와 표면조도, 헤이즈 특성에 미치는 영향을 FTIR-ATR, AFM, Hazemeter를 이용하여 알아보았다. HMDSO와 산소를 사용한 박막의 증착은 100 nm/min이상의 높은 증착속도를 가졌고, 증착실험에서 얻은 증착필름의 원소조성을 XPS를 이용하여 구한 결과, 종전의 다른 유기실리콘계 모노머를 사용했을 때보다 효과적으로 박막에 존재하는 탄소잔류물을 감소시키는 것을 확인하였으며, FTIR-ATR결과로 부터 플라스틱 기재의 차이로 인한 생성박막의 결합구조가 다름을 알 수 있었다. 본 연구로부터 HMDSO/02 시스템이 탄소함량이 낮은 박막을 형성시키고 내마모도가 좋은 박막을 증착시키는데 효과적인 것을 알 수 있었다.

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V2O5WO3/TiO2 Catalyst Prepared on Nanodispersed TiO2 for NH3-SCR: Relationship between D ispersed Particle Size of TiO2 and Maximum Decomposition Temperature of NOx (NH3-SCR용 나노분산 TiO2 담체상에 제조된 V2O5WO3/TiO2 촉매: TiO2 분산입도와 NOx 최대 분해온도와의 상관성)

  • Min Chae, Seo;Se-Min, Ban;Jae Gu, Heo;Yong Sik, Chu;Kyung-Seok, Moon;Dae-Sung, Kim
    • Korean Journal of Materials Research
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    • v.32 no.11
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    • pp.496-507
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    • 2022
  • For the selective catalytic reduction of NOx with ammonia (NH3-SCR), a V2O5WO3/TiO2 (VW/nTi) catalyst was prepared using V2O5 and WO3 on a nanodispersed TiO2 (nTi) support by simple impregnation process. The nTi support was dispersed for 0~3 hrs under controlled bead-milling in ethanol. The average particle size (D50) of nTi was reduced from 582 nm to 93 nm depending on the milling time. The NOx activity of these catalysts with maximum temperature shift was influenced by the dispersion of the TiO2. For the V0.5W2/nTi-0h catalyst, prepared with 582 nm nTi-0h before milling, the decomposition temperature with over 94 % NOx conversion had a narrow temperature window, within the range of 365-391 ℃. Similarly, the V0.5W2/nTi-2h catalyst, prepared with 107 nm nTi-2h bead-milled for 2hrs, showed a broad temperature window in the range of 358~450 ℃. However, the V0.5W2/Ti catalyst (D50 = 2.4 ㎛, aqueous, without milling) was observed at 325-385 ℃. Our results could pave the way for the production of effective NOx decomposition catalysts with a higher temperature range. This approach is also better at facilitating the dispersion on the support material. NH3-TPD, H2-TPR, FT-IR, and XPS were used to investigate the role of nTi in the DeNOx catalyst.

Study on the characteristics of transition metals for TSSG process of SiC single crystal (SiC 단결정의 TSSG 공정을 위한 전이금속 특성 연구)

  • Lee, Seung-June;Yoo, Yong-Jae;Jeong, Seong-Min;Bae, Si-Young;Lee, Won-Jae;Shin, Yun-Ji
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.32 no.2
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    • pp.55-60
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    • 2022
  • In this study, a heat treatment experiment was conducted to select a new melt composition that can easily control the unintentionally doped nitrogen (N-UID) without degrading the SiC single crystal quality during TSSG process. The experiment was carried out for about 2 hours at a temperature of 1900℃ under Ar atmosphere. The used melt composition is based on either Si-Ti 10 at% or Si-Cr 30 at%, and also Co or Sc transition metals, which are effective for carbon solubility, were added at 3 at%, respectively. After the experiment, the crucible was cross-sectionally cut, and evaluated the Si-C reaction layer on the crucible-melt interface. As a result, with Sc addition, Si-C reaction layers uniformly occurred with a Si-infiltrated layer (~550 ㎛) and a SiC interlayer (~23 ㎛). This result represented that the addition of Sc is an effective transition metal with high carbon solubility and can feed carbon sources into the melt homogeneously. In addition, Sc is well known to have low reactivity energy with nitrogen compared to other transition metals. Therefore, we expect that both growth rate and Nitrogen UID can be controlled by Si-Sc based melt in the TSSG process.

Study of Manufacturing Process and Properties of C/C Composites with Recycled Carbon Fiber Reinforced Plastics (리싸이클 CFRP 적용 C/C 복합재료 제조 및 특성 연구)

  • Kim, Seyoung;Han, In Sub;Bang, Hyung Joon;Kim, Soo-hyun;Seong, Young-Hoon;Lee, Seul Hee
    • Composites Research
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    • v.35 no.4
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    • pp.242-247
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    • 2022
  • This study has a different direction from the existing technology of applying recycled carbon fiber obtained by recycling waste CFRP to CFRP again. A study was conducted to utilize recycled carbon fiber as a raw material for manufacturing a carbon/carbon (C/C) composite material comprising carbon as a matrix. First, it was attempted to recycle a commonly used epoxy resin composite material through a thermal decomposition process. By applying the newly proposed oxidation-inert atmosphere conversion technology to the pyrolysis process, the residual carbon rate of 1~2% was improved to 19%. Through this, the possibility of manufacturing C/C composite materials utilizing epoxy resin was confirmed. However, in the case of carbon obtained by the oxidation-inert atmosphere controlled pyrolysis process, the degree of oxygen bonding is high, so further improvement studies are needed. In addition, short-fiber C/C composite material specimens were prepared through the crushing and disintegrating processes after thermal decomposition of waste CFRP, and the optimum process conditions were derived through the evaluation of mechanical properties.

Numerical Analysis of Heat Transfer and Fabrication of Carbon Material for Heat Dissipation in Solar Panel (태양광 패널 적용 방열용 탄소소재의 제조 및 열전달 수치해석)

  • Park, Hun-Su;Kang, Chul-Hee;Kim, Hong-Gun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.12
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    • pp.82-90
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    • 2019
  • This analysis demonstrates the effective removal of heat generated from a solar panel's output degradation factor solar cells (the solar panel's output deterioration factor), and solves the problems of oxidation and corrosion in existing metal heat sinks. The heat-dissipating test specimen was prepared using carbon materials; then, its thermal conductivity and its effectiveness in reducing temperatures were studied using heat transfer numerical analysis. As a result, the test specimen of the 30g/㎡ basis weight containing 80% of carbon fiber impregnated with carbon ink showed the highest thermal conductivity 6.96 W/(m K). This is because the surface that directly contacted the solar panel had almost no pores, and the conduction of heat to the panels appeared to be active. In addition, a large surface area was exposed to the atmosphere, which is considered advantageous in heat dissipation. Finally, numerical analysis confirmed the temperature reduction effectiveness of 2.18℃ in a solar panel and 1.08℃ in a solar cell, depending on the application of heat dissipating materials.

활성탄소섬유에서의 DMMP 흡착특성

  • Kim, Byeong-Seop;Yu, Seung-Gon;Choe, Seong-Yeol
    • Defense and Technology
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    • no.2 s.276
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    • pp.58-65
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    • 2002
  • 이 글은 최근에 개발되어 큰 관심을 모으고 있는 흡착성능이 대단히 우수하고 가벼운 활성탄소섬유(ACF 혹은 섬유상 활성탄소)에 유기인 화합물 신경작용제의 모델가스인 DMMP를 통과시켜 흡착 파과곡선을 측정하고 방독면과 보호와의 핵심소재인 첨착활성탄소(ASC-AC)와 제거능력을 비교하면서, ACF가 현재 사용되고 있는 독성가스 제거용 첨착활성탄소를 대체할 수 있는 가능성을 보고자 하였다.

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