• Title/Summary/Keyword: 크레인 설계

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The Effect of Impact Absorbing System with 2 DOF Deformation According to the Variation of Cylinder Wall on Damping Coefficient (실린더 벽면 변화가 2자유도계 충격흡수장치의 감쇠계수에 미치는 영향)

  • Han, Geun-Jo;Ahn, Chan-Woo;Ahn, Sung-Chan;Shim, Jae-Joon;Kim, Sung-Youn
    • Journal of Navigation and Port Research
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    • v.26 no.1
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    • pp.101-105
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    • 2002
  • Many malfunction take place in container crane spreader due to impact. So we designed a 2 DOF hydraulic impact absorbing equipment to absorb the impact and we studied the change of damping coefficient with respect to the variation of dimensions of oil-Cylinder wail. When we design the dimension of hydraulic cylinder wall considering the displacement on the wall, the value of it over 20m didn't affect the damping coefficient.

A Case of Change in Pile Foundation By Construction Condition in Site (현장상황을 반영한 말뚝기초의 변경 사례)

  • Park, See-Boum;Oh, Geon
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.775-778
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    • 2008
  • 기초의 지지방식 중 깊은 기초로 분류되는 말뚝기초는 일반적으로 고강도의 기성강관(Spiral Steel Pipe)을 재료로 한 말뚝을 사용하는 것이 설계 및 시공측면에서 유리하나, 현재 국내 외의 치솟는 건설원자재 비용 및 고유가에 따른 장거리 운반비용의 증가와 더불어 건설현장에서의 경제적 부담이 상당부분 증가되고 있는 실정이다. 특히, 개발후진국을 비롯한 건설 산업의 국제적 진출에 대한 활기와 더불어 해외현장 변동상황(원자재의 수급 문제에 따른 공기지연 및 경제성) 등을 고려하면 이에 대한 능동적인 대처가 절실할 수 있다. 본 사례는 중동지역 $\bigcirc\bigcirc$조선소의 이러한 현장여건을 고려하여 중 소하중 규모의 크레인 기초에 적용된 말뚝의 구조 해석적 검토와 지역 지반조건을 반영하여 안정하고 현지조달이 가능한 말뚝 재료의 변경을 제안한 경우이다. 본 검토에서는 기초 말뚝의 정역학적 허용지지력과 기초지반 조건을 고려한 항타관입 분석 및 크레인 이동하중을 고려한 응력해석을 실시하여 최대연직력, 모멘트, 전단력, 응력비 등을 비교하였으며, 동일한 검토조건하에서 결과를 바탕으로 변경 가능한 말뚝을 선정하였다. 기초지반에 대한 적정안전율을 갖는 허용지지력 및 구조적 안정성의 확보가 가능한 콘크리트 말뚝으로의 변경이 가능하며 상부하중 규모에 따라 설치간격에 따른 파일본수의 증 감이 발생되었다.

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High Performance Control of Container Crane using Adaptive-Fuzzy Control (적응 퍼지제어를 이용한 컨테이너 크레인의 고성능제어)

  • Jung, Dong-Hwo;Kim, Do-Yun;Jung, Byung-Jin
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.23 no.2
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    • pp.115-124
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    • 2009
  • This paper proposed an adaptive fuzzy controller for controlling speed and positions of a container crane. The motor used in container crane is installed as SynRM with variable-speed drive having the robustness on the problems of energy and environment. The conventional PI controller is not able to accurately track the position, speed and sway angle of trolley due to the factors of environment and the parameter variety. In the paper, we analyzed the performance of SynRM derive applied to the container crane by using an adaptive fuzzy control of SynRM in order to solve those problems. This paper analyzed the characteristics of position and speed response and compared the performance of PI controller with an adapative Fuzzy controller, proving the validity.

Development of Small Crane Control System to Improve Fishery Operations (어장작업 개선을 위한 소형 크레인 조작제어장치 개발)

  • Jeong, Heon;Lee, Sang-Woong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.9 no.5
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    • pp.625-632
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    • 2014
  • It is required a lot of strength in aquaculture, such as dragging up or moving heavy loads. So, a helper system like excavator at construction is need for fishermen. As most of HFMSC(Hydraulic Fishery Managing Small Crane)s are operated based on ON/OFF control, it can make sway the contents in the crane. In worse case, it could threaten workers. In this paper, we development the MICOM based controller which can reduce the swing sway. This paper describes the hydraulic characteristics, the design method of controller and the control algorithms. And, the proposed controller show the efficiency to carry out the experimental validation.

Design and Implementation of the Simulator for Evaluating the Performance of Container Cranes (컨테이너크레인 성능평가를 위한 시뮬레이터 설계 및 구현)

  • Won, Seung-Hwan;Choi, Sang-Hei
    • Journal of Intelligence and Information Systems
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    • v.15 no.3
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    • pp.119-136
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    • 2009
  • According to the increase of container flows and the appearance of large-sized container vessels, the container handling equipment in ports is evolving continuously. This research introduces the simulation model for evaluating in detail the mechanical productivity of container cranes. The model considers a single trolley and dual trolleys as the mechanism of a container crane and a single lift, a twin lift, and a tandem lift as the spreader type of it. Additionally, the detail specifications such as the dimension and the speed of a container crane are inputted and the kinematic characteristics of it are simulated. The model also considers the size of a vessel, the storage position of containers in the vessel, and the weight of containers as external physical constraints. Experimental conditions can be configured conveniently because various parameters in the model are separated. Moreover, the model can accommodate flexibly new equipment types and the changes of the existing equipment because it is designed and developed in object-oriented concept.

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A Study on Wedge Angles of Wedge-type Rail Clamp for Preventing Jaw from Rotating (쐐기형 레일 클램프에서 조(jaw)의 회전을 방지하기 위한 적정 쐐기각에 대한 연구)

  • Shim J. J.;Lee S. W.;Han D. S.;Park J. S.;Jeon Y. H.;Lee H.;Han G. J.;Ahn C. W.
    • Journal of Navigation and Port Research
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    • v.29 no.8 s.104
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    • pp.735-740
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    • 2005
  • In this paper, we designed a wedge type rail-clamp which can protect container crane from sudden wind blast with constant clamping force regardless of the operating period. When we design wedge type rail clamp, it is important to determine an angle of wedge which prevent rotating of jaw and for smooth operation when wind blows. Therefore, this paper suggest a process to decide an angle of wedge within proper range obtained by experimental analysis as well as FEA of the wedge type rail clamp. A model with $6^{\circ}$ wedge angle is the most proper model to use in rail clamp bemuse it generated satisfactory clamping force and rotating angle underdesign specification.

Design and Estimation of Cordless Transmitter & Receiver for Measurement of Crane Moving Range (크레인의 이동거리 측정을 위한 무선 송수신기 설계 및 평가)

  • Kim, Tae-Soo;Oh, Inn-Yeal;Chun, Joong-Chang
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.11 no.4
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    • pp.808-814
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    • 2007
  • In this paper, the measurement system of crane moving range is concerned with range recognition technology using phase and magnitude of radio wave. By the proposed technology, we design the radio transmitter and receiver and realize the measurement system, and save the data in disk that is earned from 900Mhz RF signal, middle frequency 450khz of analog signal. As a result of RF measurement, we got 9.3 dBm of RF output and 96 dBc@10khz of phase noise. Range information is earned the data through digital signal processing of IF signal. For the estimation of range measured, we analyze the difference between real range and measurement range, and also suggest the method to remove the measurement error using average processing and amplitude properties. A result is 0.12 and 0.00422 deviation in l0mn-30m and within 5m respectively, and then 2.4E-04 deviation in 4m by using compensation of level characteristics lately.

Design of a Mechanical Joint for Zero Moment Crane By Kriging (크리깅을 이용한 제로 모멘트 크레인에 적용되는 조인트의 설계)

  • Kim, Jae-Wook;Jangn, In-Gwun;Kwak, Byung-Man
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.5
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    • pp.597-604
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    • 2010
  • This study focuses on the design of a mechanical joint for a zero moment crane (ZMC), which is a specialized loading/unloading system used in a mobile harbor (MH). The mechanical joint is based on the concept of zero moment point (ZMP), and it plays an important role in stabilizing a ZMC. For effective stabilization, it is necessary to ensure that the mechanical joint is robust to a wide variety of loads; further, the joint must allow the structures connected to it to perform rotational motion with two degrees of freedom By adopting a traditional design process, we designed a new mechanical joint; in this design, a universal joint is coupled with a spherical joint, and then, deformable rolling elements are incorporated. The rolling elements facilitate load distribution and help in decreasing power loss during loading/unloading. Because of the complexity of the proposed system, Kriging-based approximate optimization method is used for enhancing the optimization efficiency. In order to validate the design of the proposed mechanical joint, a structural analysis is performed, and a small-scale prototype is built.

Dynamic Response Optimization of a Mobile Harbor Crane with a Moving Support (지지부가 움직이는 모바일하버용 크레인의 동적 응답 최적설계)

  • Kim, Hyun-Bum;Lee, Jae-Jun;Jang, Hwan-Hak;Park, Gyung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.5
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    • pp.497-504
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    • 2012
  • The mobile harbor is a new innovative system that delivers containers from a containership to a harbor without good infrastructure. A crane is installed on the deck of the mobile harbor and transfers the containers. The structure of the crane is influenced by the inertia force that occurs from a moving support. Thus an accurate safety verification considering the moving support is required. Lightweight of the crane structure is also significant in the design for low production cost and efficient operation. Dynamic response optimization can be exploited to achieve these two requirements. Equivalent static loads method is employed for dynamic response optimization of the crane. The equivalent static loads method transforms dynamic loads to equivalent static loads, and static response structural optimization with the transformed equivalent static loads are solved. The process proceeds in a cyclic manner. A new method is proposed to consider the moving supports and the structure of the mobile harbor is optimized using the proposed method.

Design of a Model-Based Fuzzy Controller for Container Cranes (컨테이너 크레인을 위한 모델기반 퍼지제어기 설계)

  • Lee, Soo-Lyong;Lee, Yun-Hyung;Ahn, Jong-Kap;Son, Jeong-Ki;Choi, Jae-Jun;So, Myung-Ok
    • Journal of Navigation and Port Research
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    • v.32 no.6
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    • pp.459-464
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    • 2008
  • In this paper, we present the model-based fuzzy controller for container cranes which effectively performs set-point tracking control of trolley and anti-swaying control under system parameter and disturbance changes. The first part of this paper focuses on the development of Takagi-Sugeno (T-S) fuzzy modeling in a nonlinear container crane system. Parameters of the membership functions are adjusted by a RCGA to have same dynamic characteristics with nonlinear model of a container crane. In the second part, we present a design methodology of the model-based fuzzy controller. Sub-controllers are designed using LQ control theory for each subsystem in fuzzy model and then the proposed controller is performed with the combination of these sub-controllers by fuzzy IF-THEN rules. In the results of simulation, the fuzzy model showed almost similar dynamic characteristics compared to the outputs of the nonlinear container crane model. Also, the model-based fuzzy controller showed not only the fast settling time for the change in parameter and disturbance, but also stable and robust control performances without any steady-state error.