• Title/Summary/Keyword: 코팅철근의 부식

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Corrosion of Steel Bars in Concrete at Joints under Tidal Environment (조수간만대 환경의 콘크리트 조인트에서 철근의 부식)

  • Lee, Joon-Gu;Park, Kwang-Su;Kim, Myung-Won;Kim, Kwan-Ho
    • Magazine of the Korea Concrete Institute
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    • v.18 no.5 s.94
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    • pp.73-82
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    • 2006
  • 다양한 조인트를 갖도록 제작된 콘크리트 실험체내 철근의 부식에 대한 상세한 조사가 이루어졌다. 실험체들은 25년 동안 조수간만대에 노출되었다. 몇몇 실험체들은 25년 후에 가속챔버내에서 보다 가혹한 열화환경에 노출되었다. 실험항목은 부착강도, 중성화깊이, 염분농도, 부식의 전기화학적, 물리적 측정, 그리고 조인트부 생성물이다. 에폭시나 라텍스 페이스트로 처리된 조인트면을 제외하고 조인트면에 자동생성되는 생성물은 콘크리트 내 철근의 부식을 막는다. 철근과 콘크리트 계면에서의 공극은 국부부식의 주원인이다. 조인트 표면의 레이탄스 제거가 조인트면의 중성화 깊이를 줄인다. 레이턴스 제거 후 모르타르 코팅처리가 라텍스 페이스트나 에폭시코팅처리에 비해 가장 작은 중성화 깊이를 보인다. 레이턴스 제거후 에폭시코팅처리는 가장 강한 부착력을 갖지만 절점부 콘크리트 내 철근부식 방지에는 가장 우수한 성능을 보이지 못한다.

플로팅 건축용 콘크리트 구조물의 철근 겹이음 거동

  • Yang, In-Hwan;Sin, Jae-Hyeok;Kim, Gyeong-Cheol
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2015.07a
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    • pp.213-215
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    • 2015
  • 플로팅 건축용 콘크리트 구조물은 부식환경에 노출되어 매립된 철근의 부식에 따른 구조물의 내구성능에 문제가 발생하게 된다. 철근 부식에 의한 내구성이 저하되는 문제의 여러 효과적인 해결방법 중 하나로 철근 코팅 기법이 있으며, 철근의 용융아연도금시 표면에 용융아연층이 형성되어 철근을 보호하는 장점이 있으나 콘크리트와의 부착 성능에 대한 연구는 미비한 실정이다. 따라서, 본 연구에서는 플로팅 건축용 콘크리트 구조물의 철근 겹이음에 따른 거동 특성연구를 수행하였다.

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A Study on Chloride Threshold Level of Polymer Inhibitive Coating Containing Calcium Hydroxide (수산화칼슘을 혼입한 폴리머 방청 코팅의 부식 임계치 향상에 대한 연구)

  • Song, Ha-Won;Lee, Chang-Hong;Lee, Kewn-Chu;Ann, Ki-Yong
    • Journal of the Korea Concrete Institute
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    • v.20 no.6
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    • pp.713-719
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    • 2008
  • Various types of coatings have been developed for use as reinforcement in concrete and to resist chloride environment. The most commonly used coatings are inhibited and sealed cement slurry coating, cement polymer compositing coating and epoxy coating. Cement slurry offers passive protection, epoxy coating offers barrier protection whereas polymer coating offers both passive protection and barrier protection. Moreover, damage during handling of the steel may result in disbondment of the epoxy coating, which would increase the risk of localized corrosion. In the present study, inhibiting technique was used to increase the calcium hydroxide content at the interface up to 20%. Calcium hydroxide provides a high buffering capacity that resists a local fall in pH and thus maintains the alkaline environment necessary to prevent chloride corrosion. This study examines the use of a calcium hydroxide coating on the steel surface to enhance the pH buffering capacity of steel-concrete interface. Finally, the chloride threshold level (CTL) of polymer inhibitive coating calcium hydroxide is evaluated.

Study on Corrosion and Structural Performance in Hot-Dip Galvanizing Steel (용융아연도금 철근의 부식 특성 및 구조적 특성에 대한 연구)

  • Kwon, Seung-Jun;Lee, Sang-Min;Lee, Myung-Hoon;Park, Sang-Soon
    • Journal of the Korea Concrete Institute
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    • v.24 no.5
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    • pp.613-621
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    • 2012
  • Steel corrosion is one of the most critical deteriorations in concrete structures due to the problems associated with both durability and structural safety issues. For protection of steel against corrosion problems, researches to improve concrete durability and steel corrosion protection such as rebar coating by hot-dip galvanizing steel have been carried out. This study was performed to quantitatively evaluate anti-corrosion and structural performance of concrete structures reinforced with hot-dip galvanizing steel rebar. Preliminary tests for several metal coatings such as zinc, aluminum, and their alloy (Zn 45% + AL 55%) were performed. After evaluation of corrosive characteristics, Zn was selected for the coating material and the corrosion behaviors in Zn-coated steel were evaluated in various conditions. Furthermore, tensile and adhesive strengths were evaluated for the normal and the hot-dip galvanized steel. The crack patterns and structural behaviors of RC specimens with the normal and coated steel were investigated. Also, corrosion characteristics including corrosion in various coating metal and potential change in metal with notch were evaluated. Structural performances of tensile and adhesive strengths as well as RC beam behavior under flexural/shear loading were evaluated. The test and evaluation results showed that the applicability of hot-dip galvanized steel rebar can be used as corrosion resistant reinforcements for RC structures.

Effect for Steel Corrosion Protection in Concrete applying Surface Coating Anode and Solar Battery (표면(表面) 코팅 양극(陽極)과 태양전기(太陽電氣)를 이용한 콘크리트 중의 철근(鐵筋) 부식(腐食) 방지(防止)를 위한 효과)

  • Kim, Jong-Pil;Park, Kwang-Pil;Kim, Seong-Soo;Jung, Ho-Seop;Lee, Seung-Tae
    • Resources Recycling
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    • v.18 no.4
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    • pp.44-51
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    • 2009
  • In order to verify the effect of Surface Coating Anode and Solar Battery anode system, accelerated tests in the presence or absence of some chloride content and cracks were carried out. The potential-decay, protection potential and corrosion current density of reinforcing steel in concrete specimen were measured to evaluate the effectiveness of the system. From the test results, the application of the system led to the satisfaction on NACE's criterion in all mixtures of concrete. Additionally it was found that protection potential and corrosion current density were satisfied due to the application of Surface Coating Anode and Solar Battery anode system.

Evaluation on Performance of Surface Protectors for Protecting Reinforced Concrete Structures (철근 콘크리트 구조물을 보호하기 위한 표면 보호재의 성능 평가)

  • An, Young-Ki;Jang, Suk-Hwan;Chung, Young-Jun;Nam, Yong-Hyuk
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.9 no.1
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    • pp.217-223
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    • 2005
  • This study is on the evaluation of three kinds of surface protectors for protecting reinforced concrete against corrosion of reinforcing steel by chloride attack and carbonation. In this study, the test has been carried out on the performance of specimens applied with surface protectors for anti-corrosion and anti-carbonation. The result showed that specimens applied with the three kinds of surface protectors, were excellent in resistance to the corrosion of reinforcing steel and carbonation. Especially the specimen applied with finish coating in conjunction with hydrophobic primer showed great reduction in the corrosion of reinforcing steel and carbonation.

An Experimental Study on Flexural Behavior of Beams Reinforced with Zinc-Coated Rebar (아연코팅 철근콘크리트 보의 휨 거동 실험 연구)

  • Yang, In-Hwan;Kim, Kyong-Chul
    • Journal of the Korea Concrete Institute
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    • v.26 no.3
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    • pp.299-306
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    • 2014
  • Coating is one of the methods used to solve the problem of corrosion of reinforcement in concrete structures. There are few research reported in the literature regarding the effect of zinc-coating on flexural behavior compared to epoxy coating. The objective of this study was to determine whether zinc-coated rebar adversely affects flexural behavior. Concrete beams reinforced with black or zinc-coated steel were tested in flexure. The test variables included the presence of rebar surface coating with zinc, steel ratio used and cover depth. The study concentrated on comparing crack pattern, crack width, deflection and strain. The ultimate flexural capacity of beams reinforced with zinc-coated bars was not different from that of black steel reinforced beams. The results from deflection and crack width measurements were indicative of no significant variation for the different rebar surface conditions. In addition, it was found that load-strain curve of beam reinforced with zinc-coated steel was similar to that of beam reinforced with zinc-coated steel. Therefore, the test results indicated that the use of zinc-coated rebar had no adverse effect on flexural behavior compared to the use of black rebar.

해양환경에서의 콘크리트 보의 성능연구

  • Yang, In-Hwan;Kim, Gyeong-Cheol;Kim, Yeong-Jun
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2013.10a
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    • pp.261-263
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    • 2013
  • 해양환경에서의 아연코팅철근 콘크리트 보의 휨 성능 및 균열 특성 실험을 수행하였다. 또한, 보에서 발생하는 균열 및 파괴양상을 파악하였다. 그 결과, 해양환경에서의 콘크리트 부재의 피복두께를 기존 설계기준보다 작게 적용시켜도 부재에 발생하는 염해에 대한 내구성을 확보할 수 있으며, 아연코팅 철근의 적용은 일반철근 콘크리트 보다 내구성 측면에서 유리하다고 판단된다.

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Development and Application of Anti-Corrosive Steel Using Electro-Deposition of Sea Water (2)- Evaluation of Application Rebar with Electro-Deposition Using Sea Water (해수전착 코팅을 이용한 내부식성 철근의 개발 및 적용성에 대한 연구 (2) -해수전착된 구조용 철근의 적용성 평가)

  • Kwon, Seung Jun;Lee, Sang Min;Park, Sang Soon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.6
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    • pp.155-162
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    • 2012
  • When RC (Reinforced Concrete) structures are exposed to sea water, steel corrosion can occur and this leads a degradation of structural performance. Referring the electro-deposition system with sea water from the 1st step research, durability and structural performance are evaluated in coated steel and RC members containing it in the 2nd research. In the durability performance test, Half Cell Potential test is performed and the coated steel is evaluated to have the high resistance to corrosion, which shows only 35% of corrosion velocity in normal (bare) steel. In the structural performance test, tensile strength, adhesive strength, and flexural/shear in RC member are performed. For the electro-deposit coated steel, increasing ratios of 3.2% and 8.8% are evaluated in the test of tensile strength and adhesive strength, respectively. For the structural test in RC member, there is no big difference between RC members with coated and non-coated steel in ultimate load and failure pattern It is evaluated that the chemical compound with $CaCO_3$ and $Mg(OH)_2$ from electro-deposition causes slightly increased structural performance. The electro-deposit coated steel can be more widely applied after performance verification from several tests like fatigue, resistance to impact, and long term-submerging test.

A Study on Reducing the Corrosion of Steel Rebar Embedded in Concrete using Various Materials of Coating (다양한 코팅재를 이용한 콘크리트 중 철근의 부식 억제에 관한 연구)

  • Song, Il-Hyun;Lee, Yong-Soo;Ryou, Jae-Suk
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.179-180
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    • 2010
  • The literature of present study was performed with content of chloride by total 6 level. After casting, and then, to measure the results of corrosion in a quick time used accelerated method of corrosion during 20 weeks. Both Galvanic and Half-cell for 20 weeks was used to model the initial time to corrosion, and then current of corrosion was measured by using Linear polarization at the end of cycling. The processing of steel used in concrete is same way as the case of mortar and also the initial time of corrosion was measured.

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